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IAC Assessment: AM0576
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IAC Assessment: AM0576
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Oilfield tools
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 65,000
Annual Production 168,000 Pieces
Production Hrs. Annual 2,084
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,387 948,195 kWh $0.09
Electricity Demand $40,242 4,248 kW-months/year $9.47
Electricity Fees $6,629 - $ -
Natural Gas $6,836 979 MMBtu $6.98
TOTAL ENERGY COSTS $137,094
RECOMMENDED SAVINGS* $31,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,803
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$14,160
Cost:
-
- - - - $7,080 - - - - - $7,080 - -
-
kWh
-
-
kW-months/year
$7,080
-
$
-
-
MMBtu
-
-
$
$7,080
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$5,950
Cost:
$6,850
$9,780 123,800 $1,500 240 - - $(-5,330) (-762) - - - - $9,780
123,800
kWh
$1,500
240
kW-months/year
-
-
$
$(-5,330)
(-762)
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,800
Cost:
$20,100
$3,990 50,500 $1,810 291 - - - - - - - - $3,990
50,500
kWh
$1,810
291
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,540
Cost:
$300
$1,060 13,400 $480 77 - - - - - - - - $1,060
13,400
kWh
$480
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,263
Cost:
$79
$840 10,600 $423 68 - - - - - - - - $840
10,600
kWh
$423
68
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,040
Cost:
$760
$1,040 13,120 - - - - - - - - - - $1,040
13,120
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$757
Cost:
$16
$520 6,600 $237 38 - - - - - - - - $520
6,600
kWh
$237
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$740
Cost:
$1,600
$740 9,400 - - - - - - - - - - $740
9,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$450
Cost:
$970
$450 5,650 - - - - - - - - - - $450
5,650
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$280
Cost:
$300
- - - - - - - - $280 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$280
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,980
Cost:
$30,975
$18,420 233,070 $4,450 714 $7,080 - $(-5,330) (-762) $280 - $7,080 - $18,420
233,070
kWh
$4,450
714
kW-months/year
$7,080
-
$
$(-5,330)
(-762)
MMBtu
$280
-
$
$7,080
-
$
TOTAL IMPLEMENTED Savings:
$23,803
Cost:
$21,239
$6,930 87,620 $2,713 436 $7,080 - - - - - $7,080 - $6,930
87,620
kWh
$2,713
436
kW-months/year
$7,080
-
$
-
-
MMBtu
-
-
$
$7,080
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost