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IAC Assessment: AM0577
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IAC Assessment: AM0577
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Pipe threads
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 54,500
Annual Production 11,400 Pieces
Production Hrs. Annual 4,660
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,728 2,091,430 kWh $0.05
Electricity Demand $30,639 5,538 kW-months/year $5.53
Electricity Fees $14,687 - $ -
Natural Gas $3,247 243 MMBtu $13.36
TOTAL ENERGY COSTS $155,301
RECOMMENDED SAVINGS* $68,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,630
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$33,500
Cost:
$1,800
$33,500 523,000 - - - - $33,500
523,000
kWh
-
-
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,500
Cost:
$9,155
$12,100 188,400 $3,400 633 - - $12,100
188,400
kWh
$3,400
633
kW-months/year
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,410
Cost:
$21,100
- - $6,410 1,190 - - -
-
kWh
$6,410
1,190
kW-months/year
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$4,470
Cost:
$14,200
$4,470 69,850 - - - - $4,470
69,850
kWh
-
-
kW-months/year
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,980
Cost:
$17
$1,550 24,200 $430 80 - - $1,550
24,200
kWh
$430
80
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,660
Cost:
$300
$1,300 20,400 $360 67 - - $1,300
20,400
kWh
$360
67
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,600
Cost:
$3,460
$1,250 19,600 $350 65 - - $1,250
19,600
kWh
$350
65
kW-months/year
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,560
Cost:
$265
$1,560 24,400 - - - - $1,560
24,400
kWh
-
-
kW-months/year
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$970
Cost:
$480
$185 2,900 $30 5 $755 - $185
2,900
kWh
$30
5
kW-months/year
$755
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$645
Cost:
-
$505 7,930 $140 26 - - $505
7,930
kWh
$140
26
kW-months/year
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$310
Cost:
$190
$240 3,780 $70 13 - - $240
3,780
kWh
$70
13
kW-months/year
-
-
$
12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$270
Cost:
-
$270 4,230 - - - - $270
4,230
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$68,875
Cost:
$50,967
$56,930 888,690 $11,190 2,079 $755 - $56,930
888,690
kWh
$11,190
2,079
kW-months/year
$755
-
$
TOTAL IMPLEMENTED Savings:
$59,630
Cost:
$32,562
$48,960 764,010 $10,670 1,983 - - $48,960
764,010
kWh
$10,670
1,983
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes