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IAC Assessment: AM0584
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IAC Assessment: AM0584
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Crushed limestone
NAICS 327991 - Cut Stone and Stone Product Manufacturing
SIC 3281 - Cut Stone And Stone Products
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 400,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 3,744
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $642,342 16,127,157 kWh $0.04
Electricity Demand $840,066 89,164 kW-months/year $9.42
TOTAL ENERGY COSTS $1,482,408
RECOMMENDED SAVINGS* $98,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,610
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$50,440
Cost:
$125,600
$19,440 486,000 $31,000 3,390 - - - - $19,440
486,000
kWh
$31,000
3,390
kW-months/year
-
-
$
-
-
$
02: 3.2176 INCREASE USE OF AUTOMATION Savings:
$28,100
Cost:
$14,000
- - - - $28,100 - - - -
-
kWh
-
-
kW-months/year
$28,100
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$10,225
Cost:
-
$5,125 128,135 $5,100 558 - - - - $5,125
128,135
kWh
$5,100
558
kW-months/year
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,880
Cost:
-
$1,120 28,100 $2,760 302 - - - - $1,120
28,100
kWh
$2,760
302
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,115
Cost:
$6,560
$1,450 36,300 $1,665 182 - - - - $1,450
36,300
kWh
$1,665
182
kW-months/year
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,680
Cost:
-
- - - - - - $1,680 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,680
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$880
Cost:
$135
$540 13,440 $340 37 - - - - $540
13,440
kWh
$340
37
kW-months/year
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$610
Cost:
$100
$280 7,100 $330 36 - - - - $280
7,100
kWh
$330
36
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$98,930
Cost:
$146,395
$27,955 699,075 $41,195 4,505 $28,100 - $1,680 - $27,955
699,075
kWh
$41,195
4,505
kW-months/year
$28,100
-
$
$1,680
-
$
TOTAL IMPLEMENTED Savings:
$53,610
Cost:
$125,835
$20,260 506,540 $31,670 3,463 - - $1,680 - $20,260
506,540
kWh
$31,670
3,463
kW-months/year
-
-
$
$1,680
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes