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IAC Assessment: AM0585
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IAC Assessment: AM0585
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Plastic profile extrusions
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 87,540
Annual Production 648,000 Pounds
Production Hrs. Annual 5,400
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,836 2,324,097 kWh $0.07
Electricity Demand $68,249 9,978 kW-months/year $6.84
TOTAL ENERGY COSTS $239,085
RECOMMENDED SAVINGS* $36,205 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,400
Cost:
$20,200
$9,500 128,000 $1,900 284 - - $9,500
128,000
kWh
$1,900
284
kW-months/year
-
-
lb
02: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$9,140
Cost:
-
- - - - $9,140 48,000 -
-
kWh
-
-
kW-months/year
$9,140
48,000
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,290
Cost:
$600
$6,900 93,600 $1,390 208 - - $6,900
93,600
kWh
$1,390
208
kW-months/year
-
-
lb
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,500
Cost:
$10,480
- - $4,500 673 - - -
-
kWh
$4,500
673
kW-months/year
-
-
lb
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,950
Cost:
$270
$1,560 21,070 $390 58 - - $1,560
21,070
kWh
$390
58
kW-months/year
-
-
lb
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$820
Cost:
-
$700 9,400 $120 18 - - $700
9,400
kWh
$120
18
kW-months/year
-
-
lb
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$105
Cost:
-
$105 1,400 - - - - $105
1,400
kWh
-
-
kW-months/year
-
-
lb
TOTAL RECOMMENDED Savings:
$36,205
Cost:
$31,550
$18,765 253,470 $8,300 1,241 $9,140 48,000 $18,765
253,470
kWh
$8,300
1,241
kW-months/year
$9,140
48,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)