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IAC Assessment: AM0591
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IAC Assessment: AM0591
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Phenolic resins, formaldehyde, wax
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 95,750 Tons
Production Hrs. Annual 7,200
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,599 4,215,600 kWh $0.05
Electricity Demand $64,921 8,208 kW-months/year $7.91
Natural Gas $235,550 46,600 MMBtu $5.05
TOTAL ENERGY COSTS $492,070
RECOMMENDED SAVINGS* $219,355 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,455
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4151 MINIMIZE WATER USAGE Savings:
$141,000
Cost:
$80,000
- - - - $(-31,800) (-6,250) $172,800 7,200,000 - - -
-
kWh
-
-
kW-months/year
$(-31,800)
(-6,250)
MMBtu
$172,800
7,200,000
Tgal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$42,800
Cost:
$13,800
$42,800 778,900 - - - - - - - - $42,800
778,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,060
Cost:
$15,900
- - $10,060 1,490 - - - - - - -
-
kWh
$10,060
1,490
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,540
Cost:
$5,000
- - - - $9,540 1,834 - - - - -
-
kWh
-
-
kW-months/year
$9,540
1,834
MMBtu
-
-
Tgal
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,270
Cost:
$1,300
- - - - $5,270 1,013 - - - - -
-
kWh
-
-
kW-months/year
$5,270
1,013
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,275
Cost:
$4,290
$1,800 32,700 $365 59 - - - - $110 - $1,800
32,700
kWh
$365
59
kW-months/year
-
-
MMBtu
-
-
Tgal
$110
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,200
Cost:
$950
- - - - $2,200 437 - - - - -
-
kWh
-
-
kW-months/year
$2,200
437
MMBtu
-
-
Tgal
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,130
Cost:
$950
$2,130 37,850 - - - - - - - - $2,130
37,850
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,800
Cost:
$325
$1,300 23,700 $500 74 - - - - - - $1,300
23,700
kWh
$500
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,500
Cost:
-
$1,250 22,700 $250 38 - - - - - - $1,250
22,700
kWh
$250
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.7145 INSTALL SKYLIGHTS Savings:
$470
Cost:
-
$470 8,600 - - - - - - - - $470
8,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$310
Cost:
$170
$310 5,680 - - - - - - - - $310
5,680
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$219,355
Cost:
$122,685
$50,060 910,130 $11,175 1,661 $(-14,790) (-2,966) $172,800 7,200,000 $110 - $50,060
910,130
kWh
$11,175
1,661
kW-months/year
$(-14,790)
(-2,966)
MMBtu
$172,800
7,200,000
Tgal
$110
-
$
TOTAL IMPLEMENTED Savings:
$31,455
Cost:
$27,935
$3,410 62,080 $10,925 1,623 $17,010 3,284 - - $110 - $3,410
62,080
kWh
$10,925
1,623
kW-months/year
$17,010
3,284
MMBtu
-
-
Tgal
$110
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost