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IAC Assessment: AM0592
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IAC Assessment: AM0592
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Refurbished Blow-Out Preventers
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 61
Plant Area (Sq.Ft.) 57,000
Annual Production 800 Pieces
Production Hrs. Annual 7,440
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,110 2,015,763 kWh $0.06
Electricity Demand $47,134 7,958 kW-months/year $5.92
Electricity Fees $9,872 - $ -
Natural Gas $52,346 5,395 MMBtu $9.70
TOTAL ENERGY COSTS $226,462
RECOMMENDED SAVINGS* $104,415 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,215
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4151 MINIMIZE WATER USAGE Savings:
$36,500
Cost:
$20,000
- - - - $(-2,170) (-190) $38,670 22,200 - - -
-
kWh
-
-
kW-months/year
$(-2,170)
(-190)
MMBtu
$38,670
22,200
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,200
Cost:
$11,140
$21,000 357,000 $5,200 707 - - - - - - $21,000
357,000
kWh
$5,200
707
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$17,240
Cost:
-
- - - - - - - - $17,240 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$17,240
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,700
Cost:
-
- - - - - - - - $8,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,700
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,100
Cost:
$14,200
- - $6,100 826 - - - - - - -
-
kWh
$6,100
826
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$5,600
Cost:
$100
$5,600 98,200 - - - - - - - - $5,600
98,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,770
Cost:
$500
$3,010 52,000 $760 103 - - - - - - $3,010
52,000
kWh
$760
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$195
Cost:
$600
$195 3,140 - - - - - - - - $195
3,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$110
Cost:
-
$110 1,900 - - - - - - - - $110
1,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$104,415
Cost:
$46,540
$29,915 512,240 $12,060 1,636 $(-2,170) (-190) $38,670 22,200 $25,940 - $29,915
512,240
kWh
$12,060
1,636
kW-months/year
$(-2,170)
(-190)
MMBtu
$38,670
22,200
Tgal
$25,940
-
$
TOTAL IMPLEMENTED Savings:
$59,215
Cost:
$26,540
$29,915 512,240 $12,060 1,636 - - - - $17,240 - $29,915
512,240
kWh
$12,060
1,636
kW-months/year
-
-
MMBtu
-
-
Tgal
$17,240
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost