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IAC Assessment: AM0598
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IAC Assessment: AM0598
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Oil field equipment, military missile tubes
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 235
Plant Area (Sq.Ft.) 126,000
Annual Production 5,200 Pieces
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $434,696 5,620,000 kWh $0.08
Electricity Demand $79,308 13,800 kW-months/year $5.75
Electricity Fees $14,298 - $ -
TOTAL ENERGY COSTS $528,302
RECOMMENDED SAVINGS* $872,889 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $205,509
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$665,600
Cost:
$1,000,000
- - - - - - $665,600 - -
-
kWh
-
-
kW-months/year
-
-
$
$665,600
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$176,800
Cost:
$119,000
$66,700 834,000 $6,600 1,152 $103,500 - - - $66,700
834,000
kWh
$6,600
1,152
kW-months/year
$103,500
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,540
Cost:
$12,900
$10,500 131,000 $1,040 181 - - - - $10,500
131,000
kWh
$1,040
181
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,800
Cost:
$1,000
$8,000 100,000 $800 140 - - - - $8,000
100,000
kWh
$800
140
kW-months/year
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,800
Cost:
$3,800
$6,800 84,700 - - - - - - $6,800
84,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,780
Cost:
-
$1,780 22,300 - - - - - - $1,780
22,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,220
Cost:
$75
$1,180 14,700 $40 7 - - - - $1,180
14,700
kWh
$40
7
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$349
Cost:
$160
$77 970 $6 1 $266 - - - $77
970
kWh
$6
1
kW-months/year
$266
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$872,889
Cost:
$1,136,935
$95,037 1,187,670 $8,486 1,481 $103,766 - $665,600 - $95,037
1,187,670
kWh
$8,486
1,481
kW-months/year
$103,766
-
$
$665,600
-
$
TOTAL IMPLEMENTED Savings:
$205,509
Cost:
$136,935
$93,257 1,165,370 $8,486 1,481 $103,766 - - - $93,257
1,165,370
kWh
$8,486
1,481
kW-months/year
$103,766
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost