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IAC Assessment: AM0605
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IAC Assessment: AM0605
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Oil field equipment
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 188
Plant Area (Sq.Ft.) 110,000
Annual Production 175,000 Pieces
Production Hrs. Annual 3,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $223,632 2,736,444 kWh $0.08
Electricity Demand $38,436 6,684 kW-months/year $5.75
Electricity Fees $14,664 - $ -
Natural Gas $6,521 666 MMBtu $9.79
TOTAL ENERGY COSTS $283,253
RECOMMENDED SAVINGS* $70,296 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,011
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$18,020
Cost:
$300
$14,600 175,000 $3,420 595 - - - - - - $14,600
175,000
kWh
$3,420
595
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$11,600
Cost:
$34,400
$11,600 137,200 - - - - - - - - $11,600
137,200
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,270
Cost:
$17,600
$7,000 79,900 $1,270 220 - - - - - - $7,000
79,900
kWh
$1,270
220
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,600
Cost:
$500
$5,900 74,000 $1,700 300 - - - - - - $5,900
74,000
kWh
$1,700
300
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$15,800
Cost:
-
- - - - $5,300 - - - $10,500 - -
-
kWh
-
-
kW-months/year
$5,300
-
$
-
-
$
$10,500
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,400
Cost:
$4,500
$3,400 42,700 - - - - - - - - $3,400
42,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,776
Cost:
$1,700
$660 8,200 $66 11 - - $2,050 - - - $660
8,200
kWh
$66
11
kW-months/year
-
-
$
$2,050
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,940
Cost:
$105
$1,500 19,100 $440 76 - - - - - - $1,500
19,100
kWh
$440
76
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$545
Cost:
$130
$545 5,170 - - - - - - - - $545
5,170
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$345
Cost:
-
- - - - $345 - - - - - -
-
kWh
-
-
kW-months/year
$345
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,296
Cost:
$59,235
$45,205 541,270 $6,896 1,202 $5,645 - $2,050 - $10,500 - $45,205
541,270
kWh
$6,896
1,202
kW-months/year
$5,645
-
$
$2,050
-
$
$10,500
-
$
TOTAL IMPLEMENTED Savings:
$53,011
Cost:
$20,230
$28,705 342,270 $6,456 1,126 $5,300 - $2,050 - $10,500 - $28,705
342,270
kWh
$6,456
1,126
kW-months/year
$5,300
-
$
$2,050
-
$
$10,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost