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IAC Assessment: AM0606
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IAC Assessment: AM0606
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Pipe wrapping tapes, coatings
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 110,000
Annual Production 1,618,500 Pounds
Production Hrs. Annual 2,116
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $311,301 4,172,892 kWh $0.07
Electricity Demand $79,221 11,544 kW-months/year $6.86
Electricity Fees $29,135 - $ -
TOTAL ENERGY COSTS $419,657
RECOMMENDED SAVINGS* $13,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,320
Cost:
$16,340
- - $8,320 1,248 - - -
-
kWh
$8,320
1,248
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,915
Cost:
$1,000
$400 5,300 $45 7 $1,470 - $400
5,300
kWh
$45
7
kW-months/year
$1,470
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$900
Cost:
$3,110
$600 8,000 $300 45 - - $600
8,000
kWh
$300
45
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$795
Cost:
$20
$530 7,000 $265 40 - - $530
7,000
kWh
$265
40
kW-months/year
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$410
Cost:
$880
$410 7,200 - - - - $410
7,200
kWh
-
-
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$325
Cost:
$20
$160 2,155 $165 25 - - $160
2,155
kWh
$165
25
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$175
Cost:
$200
$115 2,155 $60 9 - - $115
2,155
kWh
$60
9
kW-months/year
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$175
Cost:
$100
$115 1,565 $60 9 - - $115
1,565
kWh
$60
9
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$13,015
Cost:
$21,670
$2,330 33,375 $9,215 1,383 $1,470 - $2,330
33,375
kWh
$9,215
1,383
kW-months/year
$1,470
-
$
TOTAL IMPLEMENTED Savings:
$900
Cost:
$3,110
$600 8,000 $300 45 - - $600
8,000
kWh
$300
45
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes