IAC logo
IAC Assessment: AM0608
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0608
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Carbide drill bits
NAICS 333515 - Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 95,000
Annual Production 322,212 Pieces
Production Hrs. Annual 8,424
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $593,730 10,452,982 kWh $0.06
Electricity Demand $152,481 21,264 kW-months/year $7.17
Electricity Fees $16,922 - $ -
TOTAL ENERGY COSTS $763,133
RECOMMENDED SAVINGS* $1,689,480 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,582,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,383,679
Cost:
$251,064
$(-153,281) (-2,670,408) $(-25,000) (-3,804) $(-38,040) - - - $1,600,000 - $(-153,281)
(-2,670,408)
kWh
$(-25,000)
(-3,804)
kW-months/year
$(-38,040)
-
$
-
-
$
$1,600,000
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$90,500
Cost:
$180,000
$78,000 1,345,000 $12,500 1,900 - - - - - - $78,000
1,345,000
kWh
$12,500
1,900
kW-months/year
-
-
$
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$144,150
Cost:
$85,000
$(-4,705) (-58,815) $(-1,145) (-199) - - $150,000 - - - $(-4,705)
(-58,815)
kWh
$(-1,145)
(-199)
kW-months/year
-
-
$
$150,000
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$52,200
Cost:
$124,000
$44,900 782,472 $7,300 1,115 - - - - - - $44,900
782,472
kWh
$7,300
1,115
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,691
Cost:
$3,566
$12,691 221,101 - - - - - - - - $12,691
221,101
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,360
Cost:
$65
$2,460 81,866 $900 137 - - - - - - $2,460
81,866
kWh
$900
137
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,900
Cost:
$1,625
$2,460 42,800 $440 67 - - - - - - $2,460
42,800
kWh
$440
67
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,689,480
Cost:
$645,320
$(-17,475) (-255,984) $(-5,005) (-784) $(-38,040) - $150,000 - $1,600,000 - $(-17,475)
(-255,984)
kWh
$(-5,005)
(-784)
kW-months/year
$(-38,040)
-
$
$150,000
-
$
$1,600,000
-
$
TOTAL IMPLEMENTED Savings:
$1,582,929
Cost:
$461,689
$(-110,626) (-1,903,951) $(-18,405) (-2,821) $(-38,040) - $150,000 - $1,600,000 - $(-110,626)
(-1,903,951)
kWh
$(-18,405)
(-2,821)
kW-months/year
$(-38,040)
-
$
$150,000
-
$
$1,600,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product