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IAC Assessment: AM0613
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IAC Assessment: AM0613
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Injection molded plastic packaging
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $50,000,000-$100,000,000
# of Employees 172
Plant Area (Sq.Ft.) 175,000
Annual Production 480,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $717,554 10,280,000 kWh $0.07
Electricity Demand $5,407 24,956 kW-months/year $0.22
Electricity Fees $52,840 - $ -
Natural Gas $116,791 17,177 MMBtu $6.80
TOTAL ENERGY COSTS $892,592
RECOMMENDED SAVINGS* $60,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,318
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21,010
Cost:
$38,103
$18,472 342,079 $2,538 684 - - $18,472
342,079
kWh
$2,538
684
kW-months/year
-
-
MMBtu
02: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$16,300
Cost:
$20,900
$14,300 264,600 $2,000 529 - - $14,300
264,600
kWh
$2,000
529
kW-months/year
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,800
Cost:
$2,230
- - - - $14,800 3,050 -
-
kWh
-
-
kW-months/year
$14,800
3,050
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,265
Cost:
$600
$3,840 71,116 $425 114 - - $3,840
71,116
kWh
$425
114
kW-months/year
-
-
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,000
Cost:
$1,000
$3,000 54,900 - - - - $3,000
54,900
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$694
Cost:
$108
$608 11,267 $86 23 - - $608
11,267
kWh
$86
23
kW-months/year
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$49
Cost:
$100
$49 900 - - - - $49
900
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,118
Cost:
$63,041
$40,269 744,862 $5,049 1,350 $14,800 3,050 $40,269
744,862
kWh
$5,049
1,350
kW-months/year
$14,800
3,050
MMBtu
TOTAL IMPLEMENTED Savings:
$45,318
Cost:
$60,811
$40,269 744,862 $5,049 1,350 - - $40,269
744,862
kWh
$5,049
1,350
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas