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IAC Assessment: AM0614
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IAC Assessment: AM0614
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Steel doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 60,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,027 2,422,610 kWh $0.06
Electricity Demand $70,565 10,352 kW-months/year $6.82
Electricity Fees $10,975 - $ -
Natural Gas $48,172 9,790 MMBtu $4.92
TOTAL ENERGY COSTS $273,739
RECOMMENDED SAVINGS* $72,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,400
Cost:
$24,400
- - $12,400 1,884 - - - - - - - - -
-
kWh
$12,400
1,884
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$51,500
Cost:
$1,500
- - - - $10,300 - - - - - $41,200 - -
-
kWh
-
-
kW-months/year
$10,300
-
$
-
-
MMBtu
-
-
$
$41,200
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,300
Cost:
$15
$2,500 50,000 $800 120 - - - - - - - - $2,500
50,000
kWh
$800
120
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,800
Cost:
$700
$1,300 25,200 $500 78 - - - - - - - - $1,300
25,200
kWh
$500
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,500
Cost:
$5,370
$1,010 21,100 $490 74 - - - - - - - - $1,010
21,100
kWh
$490
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$700
Cost:
$780
$700 13,700 - - - - - - - - - - $700
13,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$490
Cost:
-
$390 7,744 $100 16 - - - - - - - - $390
7,744
kWh
$100
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$500
Cost:
$280
$85 1,692 $15 2 - - - - $400 - - - $85
1,692
kWh
$15
2
kW-months/year
-
-
$
-
-
MMBtu
$400
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$30
Cost:
$630
- - - - - - $30 8 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$30
8
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,220
Cost:
$33,675
$5,985 119,436 $14,305 2,174 $10,300 - $30 8 $400 - $41,200 - $5,985
119,436
kWh
$14,305
2,174
kW-months/year
$10,300
-
$
$30
8
MMBtu
$400
-
$
$41,200
-
$
TOTAL IMPLEMENTED Savings:
$71,690
Cost:
$32,765
$5,900 117,744 $14,290 2,172 $10,300 - - - - - $41,200 - $5,900
117,744
kWh
$14,290
2,172
kW-months/year
$10,300
-
$
-
-
MMBtu
-
-
$
$41,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost