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IAC Assessment: AM0618
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IAC Assessment: AM0618
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Wire products and displays
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 295,000
Annual Production 15,000 Pieces
Production Hrs. Annual 2,350
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,564 2,707,192 kWh $0.09
Electricity Demand $158,306 10,705 kW-months/year $14.79
Electricity Fees $10,433 - $ -
Natural Gas $181,608 24,208 MMBtu $7.50
TOTAL ENERGY COSTS $616,611
RECOMMENDED SAVINGS* $44,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$23,700
Cost:
-
- - - - $23,700 706,000 - - - - -
-
kWh
-
-
kW-months/year
$23,700
706,000
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,050
Cost:
$500
$5,350 83,800 $2,700 424 - - - - - - $5,350
83,800
kWh
$2,700
424
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,200
Cost:
$17,720
$4,130 63,600 $2,070 325 - - - - - - $4,130
63,600
kWh
$2,070
325
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$2,230
Cost:
-
- - - - - - - - $2,230 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$2,230
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,940
Cost:
$920
$360 5,560 $50 8 - - $1,530 - - - $360
5,560
kWh
$50
8
kW-months/year
-
-
lb
$1,530
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,000
Cost:
$190
- - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,000
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$750
Cost:
-
$480 7,400 $270 42 - - - - - - $480
7,400
kWh
$270
42
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$650
Cost:
$25
$430 6,600 $220 34 - - - - - - $430
6,600
kWh
$220
34
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$360
Cost:
-
$240 3,700 $120 19 - - - - - - $240
3,700
kWh
$120
19
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,880
Cost:
$19,355
$10,990 170,660 $5,430 852 $23,700 706,000 $1,530 - $3,230 - $10,990
170,660
kWh
$5,430
852
kW-months/year
$23,700
706,000
lb
$1,530
-
$
$3,230
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost