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IAC Assessment: AM0620
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IAC Assessment: AM0620
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product fruit juices and beverages
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 75,000
Annual Production 15,000 Thousand Gallons
Production Hrs. Annual 3,654
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $496,235 5,827,086 kWh $0.09
Electricity Demand $34,943 14,669 kW-months/year $2.38
Electricity Fees $6,207 - $ -
Natural Gas $71,854 7,322 MMBtu $9.81
TOTAL ENERGY COSTS $609,239
RECOMMENDED SAVINGS* $63,010 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,745
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,900
Cost:
$2,000
$25,500 304,000 $2,400 1,064 - - - - $25,500
304,000
kWh
$2,400
1,064
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,800
Cost:
-
- - - - $9,800 1,515 - - -
-
kWh
-
-
kW-months/year
$9,800
1,515
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,660
Cost:
$120
$8,830 105,100 $830 366 - - - - $8,830
105,100
kWh
$830
366
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1224 REPLACE BOILER Savings:
$5,730
Cost:
$30,000
- - - - $5,730 800 - - -
-
kWh
-
-
kW-months/year
$5,730
800
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,245
Cost:
$54
$2,050 24,410 $195 86 - - - - $2,050
24,410
kWh
$195
86
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,965
Cost:
$240
$1,965 23,400 - - - - - - $1,965
23,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,505
Cost:
$750
$380 4,510 $15 7 - - $1,110 - $380
4,510
kWh
$15
7
kW-months/year
-
-
MMBtu
$1,110
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,390
Cost:
-
$1,390 16,500 - - - - - - $1,390
16,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,270
Cost:
$3,290
$1,160 13,800 $110 48 - - - - $1,160
13,800
kWh
$110
48
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,030
Cost:
$1,650
- - - - $1,030 144 - - -
-
kWh
-
-
kW-months/year
$1,030
144
MMBtu
-
-
$
11: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$515
Cost:
-
$470 5,620 $45 20 - - - - $470
5,620
kWh
$45
20
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,010
Cost:
$38,104
$41,745 497,340 $3,595 1,591 $16,560 2,459 $1,110 - $41,745
497,340
kWh
$3,595
1,591
kW-months/year
$16,560
2,459
MMBtu
$1,110
-
$
TOTAL IMPLEMENTED Savings:
$58,745
Cost:
$37,300
$38,845 462,800 $3,340 1,478 $16,560 2,459 - - $38,845
462,800
kWh
$3,340
1,478
kW-months/year
$16,560
2,459
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes