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IAC Assessment: AM0624
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IAC Assessment: AM0624
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Injection, blow, extrusion molded components for auto industry
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 159
Plant Area (Sq.Ft.) 113,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 6,576
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $472,465 6,040,800 kWh $0.08
Electricity Demand $80,919 12,844 kW-months/year $6.30
Electricity Fees $600 - $ -
TOTAL ENERGY COSTS $553,984
RECOMMENDED SAVINGS* $19,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$415
Cost:
$350
$365 4,500 $50 8 - - - - $365
4,500
kWh
$50
8
kW-months/year
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$360
Cost:
-
$360 4,420 - - - - - - $360
4,420
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,100
Cost:
-
$10,600 131,000 $1,500 239 - - - - $10,600
131,000
kWh
$1,500
239
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,790
Cost:
$1,000
$350 4,260 $40 6 $650 - $750 - $350
4,260
kWh
$40
6
kW-months/year
$650
-
$
$750
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$935
Cost:
$400
$810 9,950 $125 20 - - - - $810
9,950
kWh
$125
20
kW-months/year
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,490
Cost:
-
$2,160 22,680 $330 52 - - - - $2,160
22,680
kWh
$330
52
kW-months/year
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,600
Cost:
$480
$1,600 19,700 - - - - - - $1,600
19,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$19,690
Cost:
$2,230
$16,245 196,510 $2,045 325 $650 - $750 - $16,245
196,510
kWh
$2,045
325
kW-months/year
$650
-
$
$750
-
$
TOTAL IMPLEMENTED Savings:
$17,200
Cost:
$2,230
$14,085 173,830 $1,715 273 $650 - $750 - $14,085
173,830
kWh
$1,715
273
kW-months/year
$650
-
$
$750
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost