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IAC Assessment: AM0626
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IAC Assessment: AM0626
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IAC Center Texas A&M, College Station
Assessment Year 2012
Principal Product Structural steel fabrication
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 60,000
Annual Production 6,000 Tons
Production Hrs. Annual 2,610
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,282 679,076 kWh $0.07
Electricity Demand $23,128 3,267 kW-months/year $7.08
Electricity Fees $4,911 - $ -
Natural Gas $1,894 206 MMBtu $9.19
TOTAL ENERGY COSTS $78,215
RECOMMENDED SAVINGS* $30,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$10,800
Cost:
$600
- - - - $10,800 - -
-
kWh
-
-
kW-months/year
$10,800
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,300
Cost:
$19,670
$7,200 98,700 $3,100 454 - - $7,200
98,700
kWh
$3,100
454
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,990
Cost:
$350
$2,090 28,600 $900 132 - - $2,090
28,600
kWh
$900
132
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$975
Cost:
$15
$680 9,300 $295 43 - - $680
9,300
kWh
$295
43
kW-months/year
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$285
Cost:
-
$200 2,710 $85 12 - - $200
2,710
kWh
$85
12
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$250
Cost:
$15
$175 2,420 $75 11 - - $175
2,420
kWh
$75
11
kW-months/year
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$3,330
Cost:
$10,400
$3,330 45,675 - - - - $3,330
45,675
kWh
-
-
kW-months/year
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$1,300
Cost:
$3,170
$1,300 17,760 - - - - $1,300
17,760
kWh
-
-
kW-months/year
-
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$520
Cost:
$1,410
$520 7,010 - - - - $520
7,010
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$30,750
Cost:
$35,630
$15,495 212,175 $4,455 652 $10,800 - $15,495
212,175
kWh
$4,455
652
kW-months/year
$10,800
-
$
TOTAL IMPLEMENTED Savings:
$14,800
Cost:
$20,050
$10,345 141,730 $4,455 652 - - $10,345
141,730
kWh
$4,455
652
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost