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IAC Assessment: AM0641
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IAC Assessment: AM0641
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Carbonated beverages
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 524,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 8,616
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $801,268 14,848,176 kWh $0.05
Electricity Demand $270,540 29,904 kW-months/year $9.05
Electricity Fees $14,085 - $ -
Natural Gas $216,091 38,902 MMBtu $5.55
TOTAL ENERGY COSTS $1,301,984
RECOMMENDED SAVINGS* $152,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $148,024
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$81,000
Cost:
$40,000
$106,000 2,150,000 $23,000 3,000 $(-48,000) (-8,560) $106,000
2,150,000
kWh
$23,000
3,000
kW-months/year
$(-48,000)
(-8,560)
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$45,620
Cost:
$50,000
- - - - $45,620 8,220 -
-
kWh
-
-
kW-months/year
$45,620
8,220
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,894
Cost:
$31,100
$7,270 148,350 $1,624 207 - - $7,270
148,350
kWh
$1,624
207
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,800
Cost:
$1,800
$3,840 79,200 $960 122 - - $3,840
79,200
kWh
$960
122
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,130
Cost:
$610
$3,270 66,800 $860 109 - - $3,270
66,800
kWh
$860
109
kW-months/year
-
-
MMBtu
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,580
Cost:
$500
$3,580 73,000 - - - - $3,580
73,000
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,940
Cost:
$220
$2,400 49,000 $540 69 - - $2,400
49,000
kWh
$540
69
kW-months/year
-
-
MMBtu
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,980
Cost:
-
$1,620 33,000 $360 46 - - $1,620
33,000
kWh
$360
46
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$152,944
Cost:
$124,230
$127,980 2,599,350 $27,344 3,553 $(-2,380) (-340) $127,980
2,599,350
kWh
$27,344
3,553
kW-months/year
$(-2,380)
(-340)
MMBtu
TOTAL IMPLEMENTED Savings:
$148,024
Cost:
$124,010
$123,960 2,517,350 $26,444 3,438 $(-2,380) (-340) $123,960
2,517,350
kWh
$26,444
3,438
kW-months/year
$(-2,380)
(-340)
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas