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IAC Assessment: AM0643
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IAC Assessment: AM0643
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Dairy products
NAICS 311520 - Ice Cream and Frozen Dessert Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $100,000,000-$500,000,000
# of Employees 326
Plant Area (Sq.Ft.) 100,000
Annual Production 29,000 Thousand Gallons
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $477,640 10,123,500 kWh $0.05
Electricity Demand $173,539 17,626 kW-months/year $9.85
Electricity Fees $12,024 - $ -
Natural Gas $154,497 27,116 MMBtu $5.70
TOTAL ENERGY COSTS $817,700
RECOMMENDED SAVINGS* $57,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$34,060
Cost:
$250,000
- - - - $7,310 1,408 $23,900 - $2,850 - -
-
kWh
-
-
kW-months/year
$7,310
1,408
MMBtu
$23,900
-
$
$2,850
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,370
Cost:
$50
$9,260 197,000 $3,110 272 - - - - - - $9,260
197,000
kWh
$3,110
272
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,700
Cost:
$1,800
$2,020 43,000 $680 59 - - - - - - $2,020
43,000
kWh
$680
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,940
Cost:
$235
- - - - $1,940 374 - - - - -
-
kWh
-
-
kW-months/year
$1,940
374
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,900
Cost:
$500
- - - - $1,900 366 - - - - -
-
kWh
-
-
kW-months/year
$1,900
366
MMBtu
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,960
Cost:
$500
- - - - $1,960 424 - - - - -
-
kWh
-
-
kW-months/year
$1,960
424
MMBtu
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,887
Cost:
-
$1,355 28,833 $532 46 - - - - - - $1,355
28,833
kWh
$532
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$307
Cost:
$157
$125 2,650 $182 16 - - - - - - $125
2,650
kWh
$182
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$250
Cost:
$126
$190 4,000 $60 6 - - - - - - $190
4,000
kWh
$60
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$57,374
Cost:
$253,368
$12,950 275,483 $4,564 399 $13,110 2,572 $23,900 - $2,850 - $12,950
275,483
kWh
$4,564
399
kW-months/year
$13,110
2,572
MMBtu
$23,900
-
$
$2,850
-
$
TOTAL IMPLEMENTED Savings:
$52,230
Cost:
$251,285
$9,260 197,000 $3,110 272 $13,110 2,572 $23,900 - $2,850 - $9,260
197,000
kWh
$3,110
272
kW-months/year
$13,110
2,572
MMBtu
$23,900
-
$
$2,850
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost