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IAC logo
IAC Assessment: AM0648
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: AM0648
IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Exercise Equipment
NAICS 339920 - Sporting and Athletic Goods Manufacturing
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 300,000
Annual Production 280,000 Pieces
Production Hrs. Annual 2,668
Location (State) UT
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $419,612 11,527,808 kWh $0.04
Electricity Demand $433,759 25,727 kW-months/year $16.86
Natural Gas $84,774 11,916 MMBtu $7.11
TOTAL ENERGY COSTS $938,145
RECOMMENDED SAVINGS* $138,749 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,648
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$52,176
Cost:
$5,000
$16,796 466,561 $35,380 2,098 - - - - - - - - - - $16,796
466,561
kWh
$35,380
2,098
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 3.5121 RECYCLE WASTE INK AND CLEANUP SOLVENT Savings:
$29,607
Cost:
-
- - - - - - $17,262 34,524 - - - - $12,345 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,262
34,524
lb
-
-
$
-
-
$
$12,345
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,856
Cost:
$22,350
- - $16,856 1,250 - - - - - - - - - - -
-
kWh
$16,856
1,250
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,740
Cost:
-
$3,457 96,058 $7,283 432 - - - - - - - - - - $3,457
96,058
kWh
$7,283
432
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,304
Cost:
$45,000
$1,039 28,872 $9,265 584 - - - - - - - - - - $1,039
28,872
kWh
$9,265
584
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,059
Cost:
$167
$630 17,499 $8,429 500 - - - - - - - - - - $630
17,499
kWh
$8,429
500
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,544
Cost:
$18,524
$542 15,050 $1,268 75 - - - - $386 - $2,348 - - - $542
15,050
kWh
$1,268
75
kW-months/year
-
-
MMBtu
-
-
lb
$386
-
$
$2,348
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,230
Cost:
$500
- - - - $2,230 314 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,230
314
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,016
Cost:
-
$649 18,025 $1,367 81 - - - - - - - - - - $649
18,025
kWh
$1,367
81
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,116
Cost:
$9
$278 7,734 $838 50 - - - - - - - - - - $278
7,734
kWh
$838
50
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$101
Cost:
$308
$101 2,800 - - - - - - - - - - - - $101
2,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$138,749
Cost:
$91,858
$23,492 652,599 $80,686 5,070 $2,230 314 $17,262 34,524 $386 - $2,348 - $12,345 - $23,492
652,599
kWh
$80,686
5,070
kW-months/year
$2,230
314
MMBtu
$17,262
34,524
lb
$386
-
$
$2,348
-
$
$12,345
-
$
TOTAL IMPLEMENTED Savings:
$138,648
Cost:
$91,550
$23,391 649,799 $80,686 5,070 $2,230 314 $17,262 34,524 $386 - $2,348 - $12,345 - $23,391
649,799
kWh
$80,686
5,070
kW-months/year
$2,230
314
MMBtu
$17,262
34,524
lb
$386
-
$
$2,348
-
$
$12,345
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost