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IAC Assessment: AM0653
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IAC Assessment: AM0653
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Cast Iron Pipe
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 153,500
Annual Production 60,000 Tons
Production Hrs. Annual 2,523
Location (State) UT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $485,274 15,084,000 kWh $0.03
Electricity Demand $704,696 58,016 kW-months/year $12.15
Electricity Fees $57,103 - $ -
Natural Gas $1,242,921 310,039 MMBtu $4.01
TOTAL ENERGY COSTS $2,541,974
RECOMMENDED SAVINGS* $87,295 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,655
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,090
Cost:
$47,700
$9,460 174,870 $10,630 832 - - - - $9,460
174,870
kWh
$10,630
832
kW-months/year
-
-
MMBtu
-
-
gal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,460
Cost:
$26
$6,320 116,810 $10,140 794 - - - - $6,320
116,810
kWh
$10,140
794
kW-months/year
-
-
MMBtu
-
-
gal
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$14,200
Cost:
$600
- - - - - - $14,200 3,140 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,200
3,140
gal
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$12,640
Cost:
-
$5,950 110,100 $6,690 523 - - - - $5,950
110,100
kWh
$6,690
523
kW-months/year
-
-
MMBtu
-
-
gal
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,860
Cost:
$7,200
$(-2,450) (-45,360) $(-1,840) (-144) $14,150 3,528 - - $(-2,450)
(-45,360)
kWh
$(-1,840)
(-144)
kW-months/year
$14,150
3,528
MMBtu
-
-
gal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,015
Cost:
$2,000
$3,303 61,060 $3,712 290 - - - - $3,303
61,060
kWh
$3,712
290
kW-months/year
-
-
MMBtu
-
-
gal
07: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$5,940
Cost:
$1,305
$5,940 109,720 - - - - - - $5,940
109,720
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,090
Cost:
$1,160
- - - - $1,090 273 - - -
-
kWh
-
-
kW-months/year
$1,090
273
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$87,295
Cost:
$59,991
$28,523 527,200 $29,332 2,295 $15,240 3,801 $14,200 3,140 $28,523
527,200
kWh
$29,332
2,295
kW-months/year
$15,240
3,801
MMBtu
$14,200
3,140
gal
TOTAL IMPLEMENTED Savings:
$44,655
Cost:
$50,886
$19,083 352,740 $24,482 1,916 $1,090 273 - - $19,083
352,740
kWh
$24,482
1,916
kW-months/year
$1,090
273
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)