IAC logo
IAC Assessment: AM0658
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0658
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Threaded steel tubing
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 40,500
Annual Production 85,000 Tons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,000 4,492,723 kWh $0.05
Electricity Demand $95,593 13,851 kW-months/year $6.90
Electricity Fees $13,084 - $ -
TOTAL ENERGY COSTS $334,677
RECOMMENDED SAVINGS* $77,862 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,295
Cost:
$29,980
- - $9,295 1,357 - - - - - - -
-
kWh
$9,295
1,357
kW-months/year
-
-
$
-
-
Tgal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,680
Cost:
$1,480
$5,775 128,376 $1,905 278 - - - - - - $5,775
128,376
kWh
$1,905
278
kW-months/year
-
-
$
-
-
Tgal
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$37,816
Cost:
$6,000
- - - - $7,560 - - - $30,256 - -
-
kWh
-
-
kW-months/year
$7,560
-
$
-
-
Tgal
$30,256
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,645
Cost:
$31,290
$3,855 85,690 $1,790 261 - - - - - - $3,855
85,690
kWh
$1,790
261
kW-months/year
-
-
$
-
-
Tgal
-
-
$
05: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$3,746
Cost:
-
- - - - $3,746 - - - - - -
-
kWh
-
-
kW-months/year
$3,746
-
$
-
-
Tgal
-
-
$
06: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$3,360
Cost:
$2,300
$3,360 74,679 - - - - - - - - $3,360
74,679
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
07: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$3,155
Cost:
$135
$2,455 54,558 $700 102 - - - - - - $2,455
54,558
kWh
$700
102
kW-months/year
-
-
$
-
-
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,565
Cost:
-
$1,075 23,879 $490 71 - - - - - - $1,075
23,879
kWh
$490
71
kW-months/year
-
-
$
-
-
Tgal
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,460
Cost:
$175
$1,460 32,427 - - - - - - - - $1,460
32,427
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
10: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$1,395
Cost:
$9,280
- - - - - - $1,395 4,960 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,395
4,960
Tgal
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,345
Cost:
$25
$1,010 22,423 $335 49 - - - - - - $1,010
22,423
kWh
$335
49
kW-months/year
-
-
$
-
-
Tgal
-
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$850
Cost:
$150
$850 18,951 - - - - - - - - $850
18,951
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$550
Cost:
$815
$550 12,264 - - - - - - - - $550
12,264
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$77,862
Cost:
$81,630
$20,390 453,247 $14,515 2,118 $11,306 - $1,395 4,960 $30,256 - $20,390
453,247
kWh
$14,515
2,118
kW-months/year
$11,306
-
$
$1,395
4,960
Tgal
$30,256
-
$
TOTAL IMPLEMENTED Savings:
$76,467
Cost:
$72,350
$20,390 453,247 $14,515 2,118 $11,306 - - - $30,256 - $20,390
453,247
kWh
$14,515
2,118
kW-months/year
$11,306
-
$
-
-
Tgal
$30,256
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal One-time Revenue or Avoided Cost