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IAC Assessment: AM0661
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IAC Assessment: AM0661
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 50,000
Annual Production 40 Pieces
Production Hrs. Annual 4,320
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,141 1,367,795 kWh $0.05
Electricity Demand $39,266 6,270 kW-months/year $6.26
Electricity Fees $3,475 - $ -
Natural Gas $30,080 2,995 MMBtu $10.04
TOTAL ENERGY COSTS $137,962
RECOMMENDED SAVINGS* $15,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,007
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,760
Cost:
-
- - - - $4,760 540 - - - - -
-
kWh
-
-
kW-months/year
$4,760
540
MMBtu
-
-
Tgal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,420
Cost:
$10,310
- - $3,420 680 - - - - - - -
-
kWh
$3,420
680
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,170
Cost:
-
$3,170 63,050 - - - - - - - - $3,170
63,050
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,440
Cost:
$1,500
$1,070 21,310 $370 74 - - - - - - $1,070
21,310
kWh
$370
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$865
Cost:
$3,995
- - - - - - $865 2,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$865
2,000
Tgal
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$560
Cost:
$845
$290 5,810 $210 42 - - - - $60 - $290
5,810
kWh
$210
42
kW-months/year
-
-
MMBtu
-
-
Tgal
$60
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$540
Cost:
-
$540 10,760 - - - - - - - - $540
10,760
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$500
Cost:
-
$350 6,945 $150 30 - - - - - - $350
6,945
kWh
$150
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$360
Cost:
$280
$270 5,300 $90 18 - - - - - - $270
5,300
kWh
$90
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$312
Cost:
$180
$50 1,000 $7 2 - - - - $255 - $50
1,000
kWh
$7
2
kW-months/year
-
-
MMBtu
-
-
Tgal
$255
-
$
TOTAL RECOMMENDED Savings:
$15,927
Cost:
$17,110
$5,740 114,175 $4,247 846 $4,760 540 $865 2,000 $315 - $5,740
114,175
kWh
$4,247
846
kW-months/year
$4,760
540
MMBtu
$865
2,000
Tgal
$315
-
$
TOTAL IMPLEMENTED Savings:
$12,007
Cost:
$6,800
$5,390 107,230 $677 136 $4,760 540 $865 2,000 $315 - $5,390
107,230
kWh
$677
136
kW-months/year
$4,760
540
MMBtu
$865
2,000
Tgal
$315
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes