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IAC Assessment: AM0664
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IAC Assessment: AM0664
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Lime Processing
NAICS 327410 - Lime Manufacturing
SIC 3274 - Lime
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 47,916,000
Annual Production 300,000 Tons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $859,399 19,670,155 kWh $0.04
Electricity Demand $279,012 41,095 kW-months/year $6.79
Electricity Fees $28,212 - $ -
Natural Gas $1,073,145 149,400 MMBtu $7.18
TOTAL ENERGY COSTS $2,239,768
RECOMMENDED SAVINGS* $89,905 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,655
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$46,500
Cost:
$51,870
- - $46,500 6,850 - - - - -
-
kWh
$46,500
6,850
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,030
Cost:
$3,600
$13,800 321,600 $2,990 440 $240 - - - $13,800
321,600
kWh
$2,990
440
kW-months/year
$240
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,750
Cost:
$12
$5,920 137,700 $1,830 270 - - - - $5,920
137,700
kWh
$1,830
270
kW-months/year
-
-
$
-
-
$
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$7,770
Cost:
$1,200
$7,300 170,000 - - $250 - $220 - $7,300
170,000
kWh
-
-
kW-months/year
$250
-
$
$220
-
$
05: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$5,260
Cost:
-
$3,630 84,410 $1,630 240 - - - - $3,630
84,410
kWh
$1,630
240
kW-months/year
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,970
Cost:
$4,550
$4,085 95,010 $885 130 - - - - $4,085
95,010
kWh
$885
130
kW-months/year
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$625
Cost:
$870
$625 14,520 - - - - - - $625
14,520
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,905
Cost:
$62,102
$35,360 823,240 $53,835 7,930 $490 - $220 - $35,360
823,240
kWh
$53,835
7,930
kW-months/year
$490
-
$
$220
-
$
TOTAL IMPLEMENTED Savings:
$35,655
Cost:
$10,220
$29,440 685,540 $5,505 810 $490 - $220 - $29,440
685,540
kWh
$5,505
810
kW-months/year
$490
-
$
$220
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost