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IAC Assessment: AM0667
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IAC Assessment: AM0667
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Air conditioning control valves and components
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 51,750
Annual Production 1,000,000 Pounds
Production Hrs. Annual 4,232
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,920 823,000 kWh $0.08
Electricity Demand $11,240 2,810 kW-months/year $4.00
Electricity Fees $8,040 - $ -
TOTAL ENERGY COSTS $86,200
RECOMMENDED SAVINGS* $42,103 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$8,900
Cost:
$400
$7,950 84,560 $950 238 - - - - - - - - $7,950
84,560
kWh
$950
238
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$10,040
Cost:
$3,000
- - - - $6,690 - - - - - $3,350 - -
-
kWh
-
-
kW-months/year
$6,690
-
$
-
-
lb
-
-
$
$3,350
-
$
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,380
Cost:
$249
- - - - - - $4,380 17,480 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,380
17,480
lb
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,670
Cost:
$550
$2,390 25,400 $280 69 - - - - - - - - $2,390
25,400
kWh
$280
69
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,300
Cost:
$2,000
$3,840 40,900 $460 116 - - - - - - - - $3,840
40,900
kWh
$460
116
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,870
Cost:
$8,750
$4,350 46,300 $520 131 - - - - - - - - $4,350
46,300
kWh
$520
131
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$2,200
Cost:
-
- - - - - - - - $2,200 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$2,200
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,820
Cost:
$15
$1,640 17,450 $180 46 - - - - - - - - $1,640
17,450
kWh
$180
46
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,700
Cost:
-
$1,700 18,100 - - - - - - - - - - $1,700
18,100
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$503
Cost:
-
$449 4,779 $54 14 - - - - - - - - $449
4,779
kWh
$54
14
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$720
Cost:
$670
$170 1,815 $20 5 - - - - $530 - - - $170
1,815
kWh
$20
5
kW-months/year
-
-
$
-
-
lb
$530
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$42,103
Cost:
$15,634
$22,489 239,304 $2,464 619 $6,690 - $4,380 17,480 $2,730 - $3,350 - $22,489
239,304
kWh
$2,464
619
kW-months/year
$6,690
-
$
$4,380
17,480
lb
$2,730
-
$
$3,350
-
$
TOTAL IMPLEMENTED Savings:
$35,400
Cost:
$15,370
$20,400 217,075 $2,230 559 $6,690 - - - $2,730 - $3,350 - $20,400
217,075
kWh
$2,230
559
kW-months/year
$6,690
-
$
-
-
lb
$2,730
-
$
$3,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost