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IAC Assessment: AM0679
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IAC Assessment: AM0679
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Deck and rail boards, ramps
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 54,000
Annual Production 7,000 Pieces
Production Hrs. Annual 6,250
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,855 822,720 kWh $0.06
Electricity Demand $24,046 2,997 kW-months/year $8.02
Electricity Fees $369 - $ -
Natural Gas $11,578 1,457 MMBtu $7.95
TOTAL ENERGY COSTS $81,848
RECOMMENDED SAVINGS* $28,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$16,000
Cost:
$4,040
- - - - $16,000 - -
-
kWh
-
-
kW-months/year
$16,000
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,340
Cost:
$6,060
- - $5,340 630 - - -
-
kWh
$5,340
630
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,670
Cost:
$200
$2,080 36,500 $590 70 - - $2,080
36,500
kWh
$590
70
kW-months/year
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,350
Cost:
-
$1,350 23,700 - - - - $1,350
23,700
kWh
-
-
kW-months/year
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,120
Cost:
-
$1,120 19,800 - - - - $1,120
19,800
kWh
-
-
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,100
Cost:
$2,160
$700 12,170 $400 45 - - $700
12,170
kWh
$400
45
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$120
Cost:
$290
$100 1,750 $20 2 - - $100
1,750
kWh
$20
2
kW-months/year
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$340
Cost:
-
$340 5,940 - - - - $340
5,940
kWh
-
-
kW-months/year
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$100
Cost:
$390
$100 1,800 - - - - $100
1,800
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$28,140
Cost:
$13,140
$5,790 101,660 $6,350 747 $16,000 - $5,790
101,660
kWh
$6,350
747
kW-months/year
$16,000
-
$
TOTAL IMPLEMENTED Savings:
$22,690
Cost:
$10,100
$1,350 23,700 $5,340 630 $16,000 - $1,350
23,700
kWh
$5,340
630
kW-months/year
$16,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes