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IAC Assessment: AM0680
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IAC Assessment: AM0680
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Dryer vents and accessories
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 150,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,625
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,560 1,647,220 kWh $0.06
Electricity Demand $90,019 5,406 kW-months/year $16.65
Electricity Fees $5,467 - $ -
TOTAL ENERGY COSTS $193,046
RECOMMENDED SAVINGS* $29,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,550
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,460
Cost:
$23,910
$12,490 211,760 $4,970 600 - - - - - - $12,490
211,760
kWh
$4,970
600
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,170
Cost:
$500
$3,060 51,880 $1,110 135 - - - - - - $3,060
51,880
kWh
$1,110
135
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,800
Cost:
$5,010
- - $2,800 340 - - - - - - -
-
kWh
$2,800
340
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,510
Cost:
$2
$1,840 31,160 $670 81 - - - - - - $1,840
31,160
kWh
$670
81
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,460
Cost:
$500
- - - - $760 - - - $700 - -
-
kWh
-
-
kW-months/year
$760
-
$
-
-
$
$700
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$425
Cost:
$165
$100 1,754 $25 3 - - $300 - - - $100
1,754
kWh
$25
3
kW-months/year
-
-
$
$300
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$370
Cost:
-
$370 6,300 - - - - - - - - $370
6,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$355
Cost:
-
$260 4,402 $95 11 - - - - - - $260
4,402
kWh
$95
11
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,550
Cost:
$30,087
$18,120 307,256 $9,670 1,170 $760 - $300 - $700 - $18,120
307,256
kWh
$9,670
1,170
kW-months/year
$760
-
$
$300
-
$
$700
-
$
TOTAL IMPLEMENTED Savings:
$29,550
Cost:
$30,087
$18,120 307,256 $9,670 1,170 $760 - $300 - $700 - $18,120
307,256
kWh
$9,670
1,170
kW-months/year
$760
-
$
$300
-
$
$700
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost