IAC logo
IAC Assessment: AM0688
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0688
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Plastic molding and injection products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 520,000,000 Pieces
Production Hrs. Annual 8,544
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $842,512 7,793,980 kWh $0.11
Electricity Demand $42,639 16,396 kW-months/year $2.60
Natural Gas $8,034 908 MMBtu $8.85
TOTAL ENERGY COSTS $893,185
RECOMMENDED SAVINGS* $151,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,420
Cost:
$36,000
$34,420 312,190 - - - - $34,420
312,190
kWh
-
-
kW-months/year
-
-
Tgal
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$33,890
Cost:
-
$33,890 308,060 - - - - $33,890
308,060
kWh
-
-
kW-months/year
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,270
Cost:
$26,600
$23,490 213,510 $780 299 - - $23,490
213,510
kWh
$780
299
kW-months/year
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,290
Cost:
$12,000
$22,540 204,900 $750 290 - - $22,540
204,900
kWh
$750
290
kW-months/year
-
-
Tgal
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$8,220
Cost:
$1,880
- - - - $8,220 1,495 -
-
kWh
-
-
kW-months/year
$8,220
1,495
Tgal
06: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$8,140
Cost:
$4,320
$8,140 74,020 - - - - $8,140
74,020
kWh
-
-
kW-months/year
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,060
Cost:
$120
$6,830 62,100 $230 87 - - $6,830
62,100
kWh
$230
87
kW-months/year
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,230
Cost:
$5,100
$4,230 38,420 - - - - $4,230
38,420
kWh
-
-
kW-months/year
-
-
Tgal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,710
Cost:
$40
$2,620 23,800 $90 33 - - $2,620
23,800
kWh
$90
33
kW-months/year
-
-
Tgal
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,690
Cost:
-
$2,600 23,660 $90 34 - - $2,600
23,660
kWh
$90
34
kW-months/year
-
-
Tgal
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,560
Cost:
$240
$1,560 14,210 - - - - $1,560
14,210
kWh
-
-
kW-months/year
-
-
Tgal
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$730
Cost:
$165
$690 6,290 $40 17 - - $690
6,290
kWh
$40
17
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$151,210
Cost:
$86,465
$141,010 1,281,160 $1,980 760 $8,220 1,495 $141,010
1,281,160
kWh
$1,980
760
kW-months/year
$8,220
1,495
Tgal
TOTAL IMPLEMENTED Savings:
$101,590
Cost:
$46,025
$91,620 832,850 $1,750 673 $8,220 1,495 $91,620
832,850
kWh
$1,750
673
kW-months/year
$8,220
1,495
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal