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IAC Assessment: AM0689
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IAC Assessment: AM0689
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Steel fabrication
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 200,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 2,730
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,678 1,224,790 kWh $0.07
Electricity Demand $70,115 6,456 kW-months/year $10.86
Electricity Fees $6,614 - $ -
Natural Gas $30,370 7,637 MMBtu $3.98
TOTAL ENERGY COSTS $186,777
RECOMMENDED SAVINGS* $44,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,595
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,100
Cost:
$5,270
$6,460 101,690 $3,640 447 - - - - $6,460
101,690
kWh
$3,640
447
kW-months/year
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$14,595
Cost:
$4,000
- - - - $9,690 - $4,905 - -
-
kWh
-
-
kW-months/year
$9,690
-
$
$4,905
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,425
Cost:
$12,120
- - $8,425 1,020 - - - - -
-
kWh
$8,425
1,020
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,740
Cost:
$1,840
$4,300 67,645 $2,440 300 - - - - $4,300
67,645
kWh
$2,440
300
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,780
Cost:
$3,990
$1,070 16,800 $710 87 - - - - $1,070
16,800
kWh
$710
87
kW-months/year
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$1,770
Cost:
$5,300
$1,770 27,910 - - - - - - $1,770
27,910
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$980
Cost:
$1,170
$980 15,380 - - - - - - $980
15,380
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$380
Cost:
-
$280 4,410 $100 12 - - - - $280
4,410
kWh
$100
12
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,770
Cost:
$33,690
$14,860 233,835 $15,315 1,866 $9,690 - $4,905 - $14,860
233,835
kWh
$15,315
1,866
kW-months/year
$9,690
-
$
$4,905
-
$
TOTAL IMPLEMENTED Savings:
$33,595
Cost:
$15,100
$12,110 190,545 $6,890 846 $9,690 - $4,905 - $12,110
190,545
kWh
$6,890
846
kW-months/year
$9,690
-
$
$4,905
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost