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IAC Assessment: AM0692
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IAC Assessment: AM0692
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product extruded aluminum products
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 100,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,072
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,211 4,201,380 kWh $0.05
Electricity Demand $96,559 9,965 kW-months/year $9.69
Electricity Fees $2,169 - $ -
Natural Gas $109,825 36,888 MMBtu $2.98
TOTAL ENERGY COSTS $425,764
RECOMMENDED SAVINGS* $42,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,362
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,970
Cost:
$10,000
$9,380 181,390 $3,590 370 - - $9,380
181,390
kWh
$3,590
370
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,830
Cost:
$5,000
$8,630 166,880 $3,200 330 - - $8,630
166,880
kWh
$3,200
330
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,880
Cost:
$16,750
$7,220 139,600 $2,660 275 - - $7,220
139,600
kWh
$2,660
275
kW-months/year
-
-
MMBtu
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,124
Cost:
-
- - - - $2,124 - -
-
kWh
-
-
kW-months/year
$2,124
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,115
Cost:
-
$1,225 23,670 $890 92 - - $1,225
23,670
kWh
$890
92
kW-months/year
-
-
MMBtu
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,560
Cost:
-
$860 16,640 $700 72 - - $860
16,640
kWh
$700
72
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$870
Cost:
$6
$530 10,230 $340 35 - - $530
10,230
kWh
$340
35
kW-months/year
-
-
MMBtu
08: 2.7122 DISCONNECT BALLASTS Savings:
$533
Cost:
$1,100
$387 7,481 $146 15 - - $387
7,481
kWh
$146
15
kW-months/year
-
-
MMBtu
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$480
Cost:
$10
$320 6,220 $160 17 - - $320
6,220
kWh
$160
17
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$42,362
Cost:
$32,866
$28,552 552,111 $11,686 1,206 $2,124 - $28,552
552,111
kWh
$11,686
1,206
kW-months/year
$2,124
-
MMBtu
TOTAL IMPLEMENTED Savings:
$42,362
Cost:
$32,866
$28,552 552,111 $11,686 1,206 $2,124 - $28,552
552,111
kWh
$11,686
1,206
kW-months/year
$2,124
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas