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IAC Assessment: AM0697
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IAC Assessment: AM0697
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 210,000
Annual Production 252,000 Pieces
Production Hrs. Annual 2,268
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,910 1,459,800 kWh $0.05
Electricity Demand $47,712 5,783 kW-months/year $8.25
Electricity Fees $13,149 - $ -
Natural Gas $28,754 3,669 MMBtu $7.84
TOTAL ENERGY COSTS $165,525
RECOMMENDED SAVINGS* $98,215 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,765
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$52,850
Cost:
$5,000
- - - - $10,570 - - - - - $42,280 - -
-
kWh
-
-
kW-months/year
$10,570
-
$
-
-
$
-
-
$
$42,280
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$10,955
Cost:
$2,000
- - - - - - - - $2,190 - $8,765 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$2,190
-
$
$8,765
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,450
Cost:
$14,260
- - $11,450 1,400 - - - - - - - - -
-
kWh
$11,450
1,400
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,735
Cost:
$72,050
$9,725 185,600 $8,010 980 - - - - - - - - $9,725
185,600
kWh
$8,010
980
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,830
Cost:
$1,400
$1,550 29,600 $1,280 157 - - - - - - - - $1,550
29,600
kWh
$1,280
157
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,200
Cost:
$405
$300 5,700 $60 8 - - $840 - - - - - $300
5,700
kWh
$60
8
kW-months/year
-
-
$
$840
-
$
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$370
Cost:
$440
$370 7,100 - - - - - - - - - - $370
7,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$505
Cost:
$10
$275 5,280 $230 28 - - - - - - - - $275
5,280
kWh
$230
28
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$320
Cost:
-
$320 6,100 - - - - - - - - - - $320
6,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$98,215
Cost:
$95,565
$12,540 239,380 $21,030 2,573 $10,570 - $840 - $2,190 - $51,045 - $12,540
239,380
kWh
$21,030
2,573
kW-months/year
$10,570
-
$
$840
-
$
$2,190
-
$
$51,045
-
$
TOTAL IMPLEMENTED Savings:
$86,765
Cost:
$81,305
$12,540 239,380 $9,580 1,173 $10,570 - $840 - $2,190 - $51,045 - $12,540
239,380
kWh
$9,580
1,173
kW-months/year
$10,570
-
$
$840
-
$
$2,190
-
$
$51,045
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost