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IAC Assessment: AM0701
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IAC Assessment: AM0701
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Rubber
NAICS 325212 - Synthetic Rubber Manufacturing
SIC 2822 - Synthetic Rubber
Sales $50,000,000-$100,000,000
# of Employees 158
Plant Area (Sq.Ft.) 500,000
Annual Production 180,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,627,170 57,969,000 kWh $0.05
Electricity Demand $746,039 107,676 kW-months/year $6.93
Electricity Fees $159,536 - $ -
Natural Gas $2,834,335 934,532 MMBtu $3.03
TOTAL ENERGY COSTS $6,367,080
RECOMMENDED SAVINGS* $927,610 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $880,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$515,000
Cost:
$75,000
- - - - - - $515,000 161,837 - - -
-
kWh
-
-
kW-months/year
-
-
$
$515,000
161,837
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$195,000
Cost:
$2,000
- - - - - - $195,000 64,300 - - -
-
kWh
-
-
kW-months/year
-
-
$
$195,000
64,300
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$73,125
Cost:
$105,700
$56,605 1,048,310 $11,780 1,429 - - - - $4,740 - $56,605
1,048,310
kWh
$11,780
1,429
kW-months/year
-
-
$
-
-
MMBtu
$4,740
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$57,500
Cost:
-
- - - - $57,500 - - - - - -
-
kWh
-
-
kW-months/year
$57,500
-
$
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$36,800
Cost:
$61,950
- - $36,800 4,470 - - - - - - -
-
kWh
$36,800
4,470
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$35,540
Cost:
-
$29,400 544,403 $6,140 745 - - - - - - $29,400
544,403
kWh
$6,140
745
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,900
Cost:
$22,740
$8,410 155,676 $1,490 181 - - - - - - $8,410
155,676
kWh
$1,490
181
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,420
Cost:
$210
$2,830 52,390 $590 72 - - - - - - $2,830
52,390
kWh
$590
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,325
Cost:
$1,200
- - - - - - $1,325 440 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,325
440
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$927,610
Cost:
$268,800
$97,245 1,800,779 $56,800 6,897 $57,500 - $711,325 226,577 $4,740 - $97,245
1,800,779
kWh
$56,800
6,897
kW-months/year
$57,500
-
$
$711,325
226,577
MMBtu
$4,740
-
$
TOTAL IMPLEMENTED Savings:
$880,910
Cost:
$184,110
$88,835 1,645,103 $18,510 2,246 $57,500 - $711,325 226,577 $4,740 - $88,835
1,645,103
kWh
$18,510
2,246
kW-months/year
$57,500
-
$
$711,325
226,577
MMBtu
$4,740
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost