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IAC Assessment: AM0704
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IAC Assessment: AM0704
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Steel pipe for O&G
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $100,000,000-$500,000,000
# of Employees 673
Plant Area (Sq.Ft.) 600,000
Annual Production 96,000 Pieces
Production Hrs. Annual 5,976
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,783,442 49,083,660 kWh $0.04
Electricity Demand $1,471,676 133,186 kW-months/year $11.05
Electricity Fees $32,104 - $ -
Natural Gas $1,258,154 310,424 MMBtu $4.05
TOTAL ENERGY COSTS $4,545,376
RECOMMENDED SAVINGS* $499,273 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $493,558
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$203,006
Cost:
-
$70,515 - $132,491 - - - - - - - $70,515
-
kWh
$132,491
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$101,844
Cost:
-
$(-26,016) - $127,860 - - - - - - - $(-26,016)
-
kWh
$127,860
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$32,650
Cost:
$9,000
- - - - - - $(-2,150) (-513) $34,800 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,150)
(-513)
MMBtu
$34,800
-
Tgal
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$91,870
Cost:
-
- - - - $91,870 - - - - - -
-
kWh
-
-
kW-months/year
$91,870
-
$
-
-
MMBtu
-
-
Tgal
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,510
Cost:
$20,730
- - $23,510 2,055 - - - - - - -
-
kWh
$23,510
2,055
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,685
Cost:
$28,500
$14,020 333,820 $7,665 670 - - - - - - $14,020
333,820
kWh
$7,665
670
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,750
Cost:
$5,000
$4,980 138,335 $4,770 417 - - - - - - $4,980
138,335
kWh
$4,770
417
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,395
Cost:
$30
$3,245 90,190 $2,150 272 - - - - - - $3,245
90,190
kWh
$2,150
272
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.7145 INSTALL SKYLIGHTS Savings:
$3,375
Cost:
-
$3,375 80,390 - - - - - - - - $3,375
80,390
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,510
Cost:
-
$2,510 59,780 - - - - - - - - $2,510
59,780
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,440
Cost:
$650
$1,400 36,570 $1,040 110 - - - - - - $1,400
36,570
kWh
$1,040
110
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$918
Cost:
$3,100
- - $918 138 - - - - - - -
-
kWh
$918
138
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
13: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$320
Cost:
-
$320 7,565 - - - - - - - - $320
7,565
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$499,273
Cost:
$67,010
$74,349 746,650 $300,404 3,662 $91,870 - $(-2,150) (-513) $34,800 - $74,349
746,650
kWh
$300,404
3,662
kW-months/year
$91,870
-
$
$(-2,150)
(-513)
MMBtu
$34,800
-
Tgal
TOTAL IMPLEMENTED Savings:
$493,558
Cost:
$66,980
$70,784 648,895 $298,254 3,390 $91,870 - $(-2,150) (-513) $34,800 - $70,784
648,895
kWh
$298,254
3,390
kW-months/year
$91,870
-
$
$(-2,150)
(-513)
MMBtu
$34,800
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal