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IAC Assessment: AM0710
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IAC Assessment: AM0710
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Folding cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,703 2,288,280 kWh $0.05
Electricity Demand $72,088 9,569 kW-months/year $7.53
Electricity Fees $3,633 - $ -
Natural Gas $3,942 414 MMBtu $9.52
TOTAL ENERGY COSTS $198,366
RECOMMENDED SAVINGS* $25,449 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,649
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,400
Cost:
$9,540
- - $9,400 717 - - -
-
kWh
$9,400
717
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,300
Cost:
$27
$2,500 47,000 $1,800 140 - - $2,500
47,000
kWh
$1,800
140
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,600
Cost:
$1,160
$2,070 39,000 $1,530 117 - - $2,070
39,000
kWh
$1,530
117
kW-months/year
-
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,944
Cost:
-
- - - - $2,944 - -
-
kWh
-
-
kW-months/year
$2,944
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,635
Cost:
-
- - $2,635 201 - - -
-
kWh
$2,635
201
kW-months/year
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,170
Cost:
$2,100
$2,170 41,000 - - - - $2,170
41,000
kWh
-
-
kW-months/year
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$400
Cost:
$750
$400 7,500 - - - - $400
7,500
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$25,449
Cost:
$13,577
$7,140 134,500 $15,365 1,175 $2,944 - $7,140
134,500
kWh
$15,365
1,175
kW-months/year
$2,944
-
$
TOTAL IMPLEMENTED Savings:
$15,649
Cost:
$3,287
$6,740 127,000 $5,965 458 $2,944 - $6,740
127,000
kWh
$5,965
458
kW-months/year
$2,944
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees