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IAC Assessment: AM0711
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IAC Assessment: AM0711
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Organic peroxides
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 640,000
Annual Production 11,100,000 Units
Production Hrs. Annual 8,736
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $599,657 14,859,841 kWh $0.04
Electricity Demand $252,813 26,116 kW-months/year $9.68
Electricity Fees $2,048 - $ -
Natural Gas $132,299 33,284 MMBtu $3.97
TOTAL ENERGY COSTS $986,817
RECOMMENDED SAVINGS* $166,212 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,860
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$62,500
Cost:
$108,300
$47,000 1,163,640 $15,500 1,600 - - - - - - $47,000
1,163,640
kWh
$15,500
1,600
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,350
Cost:
$57,195
$19,050 471,613 $6,300 648 - - - - - - $19,050
471,613
kWh
$6,300
648
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,630
Cost:
$9,030
$16,790 415,600 $5,840 600 - - - - - - $16,790
415,600
kWh
$5,840
600
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,515
Cost:
$60,200
- - $18,515 2,048 - - - - - - -
-
kWh
$18,515
2,048
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$17,450
Cost:
$26
- - - - - - $17,450 3,930 - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,450
3,930
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,000
Cost:
$13
$8,160 201,900 $2,840 292 - - - - - - $8,160
201,900
kWh
$2,840
292
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,344
Cost:
$2,620
$174 4,296 $4,170 429 - - - - - - $174
4,296
kWh
$4,170
429
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,880
Cost:
-
- - - - - - $3,480 783 $(-600) - -
-
kWh
-
-
kW-months/year
-
-
$
$3,480
783
MMBtu
$(-600)
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,072
Cost:
-
$728 18,020 $344 35 - - - - - - $728
18,020
kWh
$344
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$471
Cost:
-
- - - - $471 - - - - - -
-
kWh
-
-
kW-months/year
$471
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$166,212
Cost:
$237,384
$91,902 2,275,069 $53,509 5,652 $471 - $20,930 4,713 $(-600) - $91,902
2,275,069
kWh
$53,509
5,652
kW-months/year
$471
-
$
$20,930
4,713
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$50,860
Cost:
$66,225
$35,840 887,213 $12,140 1,248 - - $3,480 783 $(-600) - $35,840
887,213
kWh
$12,140
1,248
kW-months/year
-
-
$
$3,480
783
MMBtu
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost