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IAC Assessment: AM0712
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IAC Assessment: AM0712
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Pumps and process systems
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 125,000
Annual Production 75 Units
Production Hrs. Annual 5,166
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,217 1,480,720 kWh $0.08
Electricity Demand $77,815 8,092 kW-months/year $9.62
Electricity Fees $1,782 - $ -
Natural Gas $23,222 4,745 MMBtu $4.89
TOTAL ENERGY COSTS $322,944
RECOMMENDED SAVINGS* $88,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$48,140
Cost:
$2,710
- - - - $48,140 415 - - -
-
kWh
-
-
kW-months/year
$48,140
415
gal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,510
Cost:
$46,840
$16,840 320,750 $7,670 745 - - - - $16,840
320,750
kWh
$7,670
745
kW-months/year
-
-
gal
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,700
Cost:
$26,740
- - $11,700 1,137 - - - - -
-
kWh
$11,700
1,137
kW-months/year
-
-
gal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,710
Cost:
$30
$1,770 33,730 $940 91 - - - - $1,770
33,730
kWh
$940
91
kW-months/year
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$450
Cost:
$200
$310 5,990 $140 14 - - - - $310
5,990
kWh
$140
14
kW-months/year
-
-
gal
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$400
Cost:
-
$260 4,980 $140 14 - - - - $260
4,980
kWh
$140
14
kW-months/year
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$350
Cost:
$150
$40 720 $10 1 - - $300 - $40
720
kWh
$10
1
kW-months/year
-
-
gal
$300
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$110
Cost:
$280
$60 1,180 $50 5 - - - - $60
1,180
kWh
$50
5
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$88,370
Cost:
$76,950
$19,280 367,350 $20,650 2,007 $48,140 415 $300 - $19,280
367,350
kWh
$20,650
2,007
kW-months/year
$48,140
415
gal
$300
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes