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IAC Assessment: AM0714
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IAC Assessment: AM0714
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Corrugated boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 194,000
Annual Production 360,291 Thousand Feet
Production Hrs. Annual 4,242
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,108 2,344,480 kWh $0.05
Electricity Demand $85,751 8,146 kW-months/year $10.53
Electricity Fees $12,224 - $ -
Natural Gas $19,009 3,014 MMBtu $6.31
TOTAL ENERGY COSTS $232,092
RECOMMENDED SAVINGS* $184,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,382
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$124,166
Cost:
$178,260
$7,629 97,560 - - - - $7,524 1,155 $1,013 - $108,000 - - - $7,629
97,560
kWh
-
-
kW-months/year
-
-
$
$7,524
1,155
MMBtu
$1,013
-
$
$108,000
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$30,947
Cost:
$15,000
- - - - $14,854 - - - - - - - $16,093 - -
-
kWh
-
-
kW-months/year
$14,854
-
$
-
-
MMBtu
-
-
$
-
-
$
$16,093
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,140
Cost:
$13,490
- - $11,140 1,331 - - - - - - - - - - -
-
kWh
$11,140
1,331
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,435
Cost:
$1,000
$5,650 117,630 $2,785 333 - - - - - - - - - - $5,650
117,630
kWh
$2,785
333
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$5,800
Cost:
-
- - - - - - - - - - - - $5,800 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$5,800
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,555
Cost:
$4,700
$1,710 35,640 $845 101 - - - - - - - - - - $1,710
35,640
kWh
$845
101
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$650
Cost:
-
$650 13,530 - - - - - - - - - - - - $650
13,530
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$330
Cost:
-
$220 4,600 $110 13 - - - - - - - - - - $220
4,600
kWh
$110
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$320
Cost:
$730
$320 6,700 - - - - - - - - - - - - $320
6,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$184,343
Cost:
$213,180
$16,179 275,660 $14,880 1,778 $14,854 - $7,524 1,155 $1,013 - $108,000 - $21,893 - $16,179
275,660
kWh
$14,880
1,778
kW-months/year
$14,854
-
$
$7,524
1,155
MMBtu
$1,013
-
$
$108,000
-
$
$21,893
-
$
TOTAL IMPLEMENTED Savings:
$39,382
Cost:
$16,000
$5,650 117,630 $2,785 333 $14,854 - - - - - - - $16,093 - $5,650
117,630
kWh
$2,785
333
kW-months/year
$14,854
-
$
-
-
MMBtu
-
-
$
-
-
$
$16,093
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost