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IAC Assessment: AM0717
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IAC Assessment: AM0717
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Livestock Feed
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 42
Plant Area (Sq.Ft.) 65,000
Annual Production 228,000 Units
Production Hrs. Annual 6,712
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $223,238 3,495,566 kWh $0.06
Electricity Demand $33,782 9,632 kW-months/year $3.51
Electricity Fees $2,871 - $ -
Natural Gas $47,746 10,066 MMBtu $4.74
TOTAL ENERGY COSTS $307,637
RECOMMENDED SAVINGS* $31,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$17,880
Cost:
$4,000
- - - - $3,580 - - - - - - - $14,300 - -
-
kWh
-
-
kW-months/year
$3,580
-
$
-
-
MMBtu
-
-
$
-
-
$
$14,300
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,200
Cost:
-
$2,850 44,450 $350 172 - - - - - - - - - - $2,850
44,450
kWh
$350
172
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,700
Cost:
$1,000
$2,560 39,930 $140 71 - - - - - - - - - - $2,560
39,930
kWh
$140
71
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,610
Cost:
$4,060
$2,580 40,250 $140 72 - - - - $160 - $(-270) - - - $2,580
40,250
kWh
$140
72
kW-months/year
-
-
$
-
-
MMBtu
$160
-
$
$(-270)
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,060
Cost:
$410
$2,060 32,240 - - - - - - - - - - - - $2,060
32,240
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,650
Cost:
$230
- - - - - - $1,650 348 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,650
348
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$800
Cost:
$10
$730 11,470 $70 35 - - - - - - - - - - $730
11,470
kWh
$70
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$630
Cost:
-
$570 8,940 $60 32 - - - - - - - - - - $570
8,940
kWh
$60
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,530
Cost:
$9,710
$11,350 177,280 $760 382 $3,580 - $1,650 348 $160 - $(-270) - $14,300 - $11,350
177,280
kWh
$760
382
kW-months/year
$3,580
-
$
$1,650
348
MMBtu
$160
-
$
$(-270)
-
$
$14,300
-
$
TOTAL IMPLEMENTED Savings:
$30,900
Cost:
$9,710
$10,780 168,340 $700 350 $3,580 - $1,650 348 $160 - $(-270) - $14,300 - $10,780
168,340
kWh
$700
350
kW-months/year
$3,580
-
$
$1,650
348
MMBtu
$160
-
$
$(-270)
-
$
$14,300
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost