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IAC Assessment: AM0721
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IAC Assessment: AM0721
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Corrugated expansion joints for pressure piping applications
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 88,618
Annual Production 3,338 Tons
Production Hrs. Annual 4,500
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,983 1,544,480 kWh $0.05
Electricity Demand $28,149 4,959 kW-months/year $5.68
Electricity Fees $4,886 - $ -
Natural Gas $24,323 4,030 MMBtu $6.04
TOTAL ENERGY COSTS $136,341
RECOMMENDED SAVINGS* $21,932 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,440
Cost:
$2,000
$4,950 97,090 $1,490 259 - - - - - - $4,950
97,090
kWh
$1,490
259
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,960
Cost:
-
$4,960 97,230 - - - - - - - - $4,960
97,230
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$4,710
Cost:
$360
- - - - $4,710 855 - - - - -
-
kWh
-
-
kW-months/year
$4,710
855
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,240
Cost:
$2,410
$2,490 48,790 $750 130 - - - - - - $2,490
48,790
kWh
$750
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,632
Cost:
$670
$150 2,860 $22 4 - - $990 - $470 - $150
2,860
kWh
$22
4
kW-months/year
-
-
MMBtu
$990
-
$
$470
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$530
Cost:
$360
$530 10,370 - - - - - - - - $530
10,370
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$420
Cost:
-
$200 3,970 $220 38 - - - - - - $200
3,970
kWh
$220
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,932
Cost:
$5,800
$13,280 260,310 $2,482 431 $4,710 855 $990 - $470 - $13,280
260,310
kWh
$2,482
431
kW-months/year
$4,710
855
MMBtu
$990
-
$
$470
-
$
TOTAL IMPLEMENTED Savings:
$16,272
Cost:
$5,080
$12,550 245,970 $2,262 393 - - $990 - $470 - $12,550
245,970
kWh
$2,262
393
kW-months/year
-
-
MMBtu
$990
-
$
$470
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost