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IAC Assessment: AM0724
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IAC Assessment: AM0724
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product HDPE Blow molded containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 200,000
Annual Production 16,400,000 Pounds
Production Hrs. Annual 6,072
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,727 5,093,969 kWh $0.04
Electricity Demand $100,140 11,150 kW-months/year $8.98
Electricity Fees $6,794 - $ -
Natural Gas $8,010 1,421 MMBtu $5.64
TOTAL ENERGY COSTS $324,671
RECOMMENDED SAVINGS* $24,851 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,141
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,300
Cost:
$16,500
- - $12,300 1,460 - - - - -
-
kWh
$12,300
1,460
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,720
Cost:
-
$2,620 64,000 $1,100 130 - - - - $2,620
64,000
kWh
$1,100
130
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,040
Cost:
$1,010
$4,040 98,500 - - - - - - $4,040
98,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,040
Cost:
$4,690
$1,460 35,600 $580 69 - - - - $1,460
35,600
kWh
$580
69
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,020
Cost:
-
$650 15,900 $370 44 - - - - $650
15,900
kWh
$370
44
kW-months/year
-
-
MMBtu
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,370
Cost:
$2,000
- - - - $610 - $760 - -
-
kWh
-
-
kW-months/year
$610
-
MMBtu
$760
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$235
Cost:
$200
$165 4,000 $70 8 - - - - $165
4,000
kWh
$70
8
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$126
Cost:
$210
$90 2,200 $36 4 - - - - $90
2,200
kWh
$36
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$24,851
Cost:
$24,610
$9,025 220,200 $14,456 1,715 $610 - $760 - $9,025
220,200
kWh
$14,456
1,715
kW-months/year
$610
-
MMBtu
$760
-
$
TOTAL IMPLEMENTED Savings:
$7,141
Cost:
$5,100
$4,985 121,700 $2,156 255 - - - - $4,985
121,700
kWh
$2,156
255
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost