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IAC Assessment: AM0727
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IAC Assessment: AM0727
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product Animal Feed Products
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 47
Plant Area (Sq.Ft.) 65,000
Annual Production 110,000 Tons
Production Hrs. Annual 6,384
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,734 3,143,127 kWh $0.07
Electricity Demand $62,499 9,915 kW-months/year $6.30
Electricity Fees $132 - $ -
Natural Gas $53,042 9,331 MMBtu $5.68
TOTAL ENERGY COSTS $325,407
RECOMMENDED SAVINGS* $27,874 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,881
Cost:
$11,400
$5,881 88,038 - - - - - - $5,881
88,038
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$6,260
Cost:
$23,000
- - - - $6,260 1,102 - - -
-
kWh
-
-
kW-months/year
$6,260
1,102
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,179
Cost:
$2,000
$5,317 79,599 $862 150 - - - - $5,317
79,599
kWh
$862
150
kW-months/year
-
-
MMBtu
-
-
$
04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,381
Cost:
$4,370
$3,051 45,679 $990 172 - - $340 - $3,051
45,679
kWh
$990
172
kW-months/year
-
-
MMBtu
$340
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,746
Cost:
-
$1,319 19,739 $427 74 - - - - $1,319
19,739
kWh
$427
74
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,352
Cost:
$210
$1,352 20,240 - - - - - - $1,352
20,240
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,077
Cost:
$1,960
$927 13,871 $150 26 - - - - $927
13,871
kWh
$150
26
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$998
Cost:
$1,980
$998 14,943 - - - - - - $998
14,943
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$27,874
Cost:
$44,920
$18,845 282,109 $2,429 422 $6,260 1,102 $340 - $18,845
282,109
kWh
$2,429
422
kW-months/year
$6,260
1,102
MMBtu
$340
-
$
TOTAL IMPLEMENTED Savings:
$19,868
Cost:
$21,920
$17,526 262,370 $2,002 348 - - $340 - $17,526
262,370
kWh
$2,002
348
kW-months/year
-
-
MMBtu
$340
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production