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IAC Assessment: AM0734
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IAC Assessment: AM0734
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product Industrial chemicals
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $100,000,000-$500,000,000
# of Employees 169
Plant Area (Sq.Ft.) 100,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,492,030 51,624,000 kWh $0.03
Electricity Demand $604,948 72,690 kW-months/year $8.32
Electricity Fees $23,240 - $ -
Natural Gas $2,143,103 844,500 MMBtu $2.54
TOTAL ENERGY COSTS $4,263,321
RECOMMENDED SAVINGS* $266,931 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,660
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$128,600
Cost:
$21,540
- - - - $128,600 53,850 - - -
-
kWh
-
-
kW-months/year
$128,600
53,850
MMBtu
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$56,575
Cost:
$50,400
$5,475 202,765 $2,400 278 - - $48,700 - $5,475
202,765
kWh
$2,400
278
kW-months/year
-
-
MMBtu
$48,700
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$49,030
Cost:
$30,000
- - - - $49,030 19,380 - - -
-
kWh
-
-
kW-months/year
$49,030
19,380
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,470
Cost:
$39,270
- - $13,470 1,559 - - - - -
-
kWh
$13,470
1,559
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,630
Cost:
$16,030
$6,700 248,000 $2,930 339 - - - - $6,700
248,000
kWh
$2,930
339
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$9,626
Cost:
-
$6,688 247,720 $2,938 340 - - - - $6,688
247,720
kWh
$2,938
340
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$266,931
Cost:
$157,240
$18,863 698,485 $21,738 2,516 $177,630 73,230 $48,700 - $18,863
698,485
kWh
$21,738
2,516
kW-months/year
$177,630
73,230
MMBtu
$48,700
-
$
TOTAL IMPLEMENTED Savings:
$58,660
Cost:
$46,030
$6,700 248,000 $2,930 339 $49,030 19,380 - - $6,700
248,000
kWh
$2,930
339
kW-months/year
$49,030
19,380
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost