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IAC Assessment: AM0736
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IAC Assessment: AM0736
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product Custom molded plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 40,000
Annual Production 1,500,000 Units
Production Hrs. Annual 6,048
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,400 638,000 kWh $0.10
Electricity Demand $4,130 2,060 kW-months/year $2.00
Natural Gas $60,000 9,193 MMBtu $6.53
TOTAL ENERGY COSTS $126,530
RECOMMENDED SAVINGS* $21,027 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,497
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,040
Cost:
$14,990
$6,760 69,700 $280 138 - - $6,760
69,700
kWh
$280
138
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,030
Cost:
$9,000
$3,030 31,230 - - - - $3,030
31,230
kWh
-
-
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,590
Cost:
$6,390
$2,460 25,400 $130 64 - - $2,460
25,400
kWh
$130
64
kW-months/year
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,710
Cost:
$400
$1,710 17,600 - - - - $1,710
17,600
kWh
-
-
kW-months/year
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,617
Cost:
-
- - - - $1,617 - -
-
kWh
-
-
kW-months/year
$1,617
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,600
Cost:
$300
$1,600 16,510 - - - - $1,600
16,510
kWh
-
-
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,550
Cost:
$2,000
$1,490 15,410 $60 31 - - $1,490
15,410
kWh
$60
31
kW-months/year
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,390
Cost:
$390
$260 2,730 $10 4 $1,120 - $260
2,730
kWh
$10
4
kW-months/year
$1,120
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$500
Cost:
$20
$480 4,990 $20 10 - - $480
4,990
kWh
$20
10
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$21,027
Cost:
$33,490
$17,790 183,570 $500 247 $2,737 - $17,790
183,570
kWh
$500
247
kW-months/year
$2,737
-
$
TOTAL IMPLEMENTED Savings:
$17,497
Cost:
$24,470
$14,280 147,350 $480 237 $2,737 - $14,280
147,350
kWh
$480
237
kW-months/year
$2,737
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes