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IAC Assessment: AM0740
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IAC Assessment: AM0740
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IAC Center Texas A&M, College Station
Assessment Year 2017
Principal Product Feed processing
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 40,000
Annual Production 100,000 Units
Production Hrs. Annual 6,588
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,756 5,509,380 kWh $0.03
Electricity Demand $111,444 13,047 kW-months/year $8.54
Electricity Fees $15,352 - $ -
Natural Gas $206,631 52,220 MMBtu $3.96
TOTAL ENERGY COSTS $523,183
RECOMMENDED SAVINGS* $53,625 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,310
Cost:
$1,320
- - - - $24,310 6,140 -
-
kWh
-
-
kW-months/year
$24,310
6,140
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,720
Cost:
$23,900
- - $15,720 1,827 - - -
-
kWh
$15,720
1,827
kW-months/year
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,630
Cost:
-
$3,355 98,710 $2,275 264 - - $3,355
98,710
kWh
$2,275
264
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,570
Cost:
$4,160
$1,760 51,730 $810 94 - - $1,760
51,730
kWh
$810
94
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,500
Cost:
$1,000
$1,710 50,300 $790 92 - - $1,710
50,300
kWh
$790
92
kW-months/year
-
-
MMBtu
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,465
Cost:
-
$870 25,685 $595 69 - - $870
25,685
kWh
$595
69
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,430
Cost:
$10
$980 28,910 $450 52 - - $980
28,910
kWh
$450
52
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$53,625
Cost:
$30,390
$8,675 255,335 $20,640 2,398 $24,310 6,140 $8,675
255,335
kWh
$20,640
2,398
kW-months/year
$24,310
6,140
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas