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IAC Assessment: AM0745
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IAC Assessment: AM0745
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Poultry Processing
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $100,000,000-$500,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 125,000
Annual Production 68,000,000 Pieces
Production Hrs. Annual 6,192
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,750,429 57,008,433 kWh $0.03
Electricity Demand $732,100 89,993 kW-months/year $8.14
Electricity Fees $3,282 - $ -
Natural Gas $443,790 118,570 MMBtu $3.74
TOTAL ENERGY COSTS $2,929,601
RECOMMENDED SAVINGS* $128,455 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$45,900
Cost:
-
$30,800 994,400 $15,100 1,900 - - - - $30,800
994,400
kWh
$15,100
1,900
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,800
Cost:
$44,650
$15,900 512,200 $7,900 993 - - - - $15,900
512,200
kWh
$7,900
993
kW-months/year
-
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,915
Cost:
$40,190
- - $19,915 2,505 - - - - -
-
kWh
$19,915
2,505
kW-months/year
-
-
$
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,600
Cost:
$2,320
- - - - - - $15,600 4,170 -
-
kWh
-
-
kW-months/year
-
-
$
$15,600
4,170
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,730
Cost:
$20
$5,160 166,600 $2,570 323 - - - - $5,160
166,600
kWh
$2,570
323
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,060
Cost:
$500
$4,050 130,800 $2,010 253 - - - - $4,050
130,800
kWh
$2,010
253
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,580
Cost:
-
$3,060 98,700 $1,520 191 - - - - $3,060
98,700
kWh
$1,520
191
kW-months/year
-
-
$
-
-
MMBtu
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,870
Cost:
-
- - - - $2,870 - - - -
-
kWh
-
-
kW-months/year
$2,870
-
$
-
-
MMBtu
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,000
Cost:
$1,740
$1,170 37,900 $830 104 - - - - $1,170
37,900
kWh
$830
104
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$128,455
Cost:
$89,420
$60,140 1,940,600 $49,845 6,269 $2,870 - $15,600 4,170 $60,140
1,940,600
kWh
$49,845
6,269
kW-months/year
$2,870
-
$
$15,600
4,170
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas