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IAC Assessment: AM0746
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IAC Assessment: AM0746
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Molded rubber products
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 71
Plant Area (Sq.Ft.) 100,000
Annual Production 2,600,000 Units
Production Hrs. Annual 6,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $344,258 6,098,227 kWh $0.06
Electricity Demand $104,809 16,412 kW-months/year $6.39
Electricity Fees $15,192 - $ -
Natural Gas $196,892 28,025 MMBtu $7.03
TOTAL ENERGY COSTS $661,151
RECOMMENDED SAVINGS* $47,431 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,861
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,600
Cost:
$13,500
$7,760 142,100 $1,840 283 - - - - - - $7,760
142,100
kWh
$1,840
283
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$13,690
Cost:
$4,570
$6,730 123,300 $2,210 340 - - $4,750 - - - $6,730
123,300
kWh
$2,210
340
kW-months/year
-
-
MMBtu
$4,750
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,310
Cost:
$1,350
- - - - $8,310 1,240 - - - - -
-
kWh
-
-
kW-months/year
$8,310
1,240
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,570
Cost:
$13
$2,890 52,900 $680 105 - - - - - - $2,890
52,900
kWh
$680
105
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,460
Cost:
$3,330
$2,460 45,100 - - - - - - - - $2,460
45,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,256
Cost:
-
- - - - - - - - $2,256 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,256
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,200
Cost:
$890
- - - - $2,200 331 - - - - -
-
kWh
-
-
kW-months/year
$2,200
331
MMBtu
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,780
Cost:
-
$1,340 24,530 $440 68 - - - - - - $1,340
24,530
kWh
$440
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,795
Cost:
$500
$1,450 26,600 $345 53 - - - - - - $1,450
26,600
kWh
$345
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,230
Cost:
$625
$930 17,100 $300 47 - - - - - - $930
17,100
kWh
$300
47
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$540
Cost:
$360
$540 9,900 - - - - - - - - $540
9,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,431
Cost:
$25,138
$24,100 441,530 $5,815 896 $10,510 1,571 $4,750 - $2,256 - $24,100
441,530
kWh
$5,815
896
kW-months/year
$10,510
1,571
MMBtu
$4,750
-
$
$2,256
-
$
TOTAL IMPLEMENTED Savings:
$40,861
Cost:
$21,435
$18,210 333,630 $5,135 791 $10,510 1,571 $4,750 - $2,256 - $18,210
333,630
kWh
$5,135
791
kW-months/year
$10,510
1,571
MMBtu
$4,750
-
$
$2,256
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost