Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2018 |
| Principal Product | Molded rubber products |
| NAICS | 326291 - Rubber Product Manufacturing for Mechanical Use |
| SIC | 3069 - Fabricated Rubber Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 71 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 2,600,000 Units |
| Production Hrs. Annual | 6,024 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $344,258 | 6,098,227 | kWh | $0.06 |
| Electricity Demand | $104,809 | 16,412 | kW-months/year | $6.39 |
| Electricity Fees | $15,192 | - | $ | - |
| Natural Gas | $196,892 | 28,025 | MMBtu | $7.03 |
| TOTAL ENERGY COSTS | $661,151 | |||
| RECOMMENDED SAVINGS* | $47,431 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $40,861 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $9,600 Cost: $13,500 |
$7,760 | 142,100 | $1,840 | 283 | - | - | - | - | - | - |
$7,760 142,100 kWh |
$1,840 283 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $13,690 Cost: $4,570 |
$6,730 | 123,300 | $2,210 | 340 | - | - | $4,750 | - | - | - |
$6,730 123,300 kWh |
$2,210 340 kW-months/year |
- - MMBtu |
$4,750 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $8,310 Cost: $1,350 |
- | - | - | - | $8,310 | 1,240 | - | - | - | - |
- - kWh |
- - kW-months/year |
$8,310 1,240 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $3,570 Cost: $13 |
$2,890 | 52,900 | $680 | 105 | - | - | - | - | - | - |
$2,890 52,900 kWh |
$680 105 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $2,460 Cost: $3,330 |
$2,460 | 45,100 | - | - | - | - | - | - | - | - |
$2,460 45,100 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.8123 PAY UTILITY BILLS ON TIME |
Savings: $2,256 Cost: - |
- | - | - | - | - | - | - | - | $2,256 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$2,256 - $ |
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| 07: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,200 Cost: $890 |
- | - | - | - | $2,200 | 331 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,200 331 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $1,780 Cost: - |
$1,340 | 24,530 | $440 | 68 | - | - | - | - | - | - |
$1,340 24,530 kWh |
$440 68 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,795 Cost: $500 |
$1,450 | 26,600 | $345 | 53 | - | - | - | - | - | - |
$1,450 26,600 kWh |
$345 53 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $1,230 Cost: $625 |
$930 | 17,100 | $300 | 47 | - | - | - | - | - | - |
$930 17,100 kWh |
$300 47 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 11: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $540 Cost: $360 |
$540 | 9,900 | - | - | - | - | - | - | - | - |
$540 9,900 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $47,431 Cost: $25,138 |
$24,100 | 441,530 | $5,815 | 896 | $10,510 | 1,571 | $4,750 | - | $2,256 | - | $24,100 441,530 kWh |
$5,815 896 kW-months/year |
$10,510 1,571 MMBtu |
$4,750 - $ |
$2,256 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $40,861 Cost: $21,435 |
$18,210 | 333,630 | $5,135 | 791 | $10,510 | 1,571 | $4,750 | - | $2,256 | - | $18,210 333,630 kWh |
$5,135 791 kW-months/year |
$10,510 1,571 MMBtu |
$4,750 - $ |
$2,256 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||