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IAC Assessment: AM0748
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IAC Assessment: AM0748
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Tile grout
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 190,000
Annual Production 250,000,000 Units
Production Hrs. Annual 6,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,363 3,734,563 kWh $0.05
Electricity Demand $87,786 8,867 kW-months/year $9.90
Electricity Fees $12,561 - $ -
TOTAL ENERGY COSTS $298,710
RECOMMENDED SAVINGS* $66,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,445
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,240
Cost:
$17,670
- - $14,240 1,746 - - -
-
kWh
$14,240
1,746
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,300
Cost:
$51,700
$20,880 393,900 $6,420 787 - - $20,880
393,900
kWh
$6,420
787
kW-months/year
-
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$13,900
Cost:
$18,200
$2,710 51,150 $1,800 222 $9,390 - $2,710
51,150
kWh
$1,800
222
kW-months/year
$9,390
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,425
Cost:
$1,000
$1,855 35,000 $570 70 - - $1,855
35,000
kWh
$570
70
kW-months/year
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,640
Cost:
-
$4,110 77,520 $2,530 310 - - $4,110
77,520
kWh
$2,530
310
kW-months/year
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,020
Cost:
$345
$1,020 19,190 - - - - $1,020
19,190
kWh
-
-
kW-months/year
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,160
Cost:
$145
$880 16,600 $280 34 - - $880
16,600
kWh
$280
34
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$66,685
Cost:
$89,060
$31,455 593,360 $25,840 3,169 $9,390 - $31,455
593,360
kWh
$25,840
3,169
kW-months/year
$9,390
-
$
TOTAL IMPLEMENTED Savings:
$52,445
Cost:
$71,390
$31,455 593,360 $11,600 1,423 $9,390 - $31,455
593,360
kWh
$11,600
1,423
kW-months/year
$9,390
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes