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IAC Assessment: AM0749
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IAC Assessment: AM0749
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Beef and pork processing
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 480
Plant Area (Sq.Ft.) 150,000
Annual Production 32,000,000 Pounds
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $914,832 19,848,000 kWh $0.05
Electricity Demand $414,924 45,089 kW-months/year $9.20
Electricity Fees $38,502 - $ -
Natural Gas $184,950 50,376 MMBtu $3.67
TOTAL ENERGY COSTS $1,553,208
RECOMMENDED SAVINGS* $273,385 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$136,440
Cost:
$167,100
$107,400 2,619,400 $29,040 3,590 - - - - - - $107,400
2,619,400
kWh
$29,040
3,590
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$65,915
Cost:
$10,000
- - $65,915 7,339 - - - - - - -
-
kWh
$65,915
7,339
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$31,797
Cost:
$45,252
- - $31,797 3,537 - - - - - - -
-
kWh
$31,797
3,537
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,000
Cost:
$15,400
$11,495 280,430 $5,505 490 - - - - - - $11,495
280,430
kWh
$5,505
490
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,165
Cost:
$40
$4,200 102,460 $1,965 175 - - - - - - $4,200
102,460
kWh
$1,965
175
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,336
Cost:
$1,560
$3,073 74,994 - - - - $1,017 - $5,246 - $3,073
74,994
kWh
-
-
kW-months/year
-
-
$
$1,017
-
$
$5,246
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,109
Cost:
$5,410
$2,180 53,180 $436 45 $(-349) - - - $3,842 - $2,180
53,180
kWh
$436
45
kW-months/year
$(-349)
-
$
-
-
$
$3,842
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$623
Cost:
$140
$375 9,140 $124 12 $124 - - - - - $375
9,140
kWh
$124
12
kW-months/year
$124
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$273,385
Cost:
$244,902
$128,723 3,139,604 $134,782 15,188 $(-225) - $1,017 - $9,088 - $128,723
3,139,604
kWh
$134,782
15,188
kW-months/year
$(-225)
-
$
$1,017
-
$
$9,088
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost