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IAC Assessment: AM0752
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IAC Assessment: AM0752
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Precision machine parts
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 60,000
Annual Production 10,000 Tons
Production Hrs. Annual 7,968
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,800 2,308,680 kWh $0.06
Electricity Demand $51,084 5,326 kW-months/year $9.59
Natural Gas $19,257 2,531 MMBtu $7.61
TOTAL ENERGY COSTS $291,241
RECOMMENDED SAVINGS* $108,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,895
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$79,100
Cost:
$11,000
- - - - $(-1,210) (-165) $80,310 123,500 - - - - - - -
-
kWh
-
-
kW-months/year
$(-1,210)
(-165)
MMBtu
$80,310
123,500
gal
-
-
$
-
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$9,150
Cost:
$4,570
$1,980 33,200 $620 72 - - - - $6,550 - - - - - $1,980
33,200
kWh
$620
72
kW-months/year
-
-
MMBtu
-
-
gal
$6,550
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,590
Cost:
$6,500
$4,790 82,000 $800 93 - - - - - - - - - - $4,790
82,000
kWh
$800
93
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,140
Cost:
$9,860
- - $5,140 597 - - - - - - - - - - -
-
kWh
$5,140
597
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,750
Cost:
$980
$1,750 29,900 - - - - - - - - - - - - $1,750
29,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,385
Cost:
$1,500
- - - - - - - - - - $1,837 - $5,548 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,837
-
$
$5,548
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$680
Cost:
$40
$480 8,270 $200 23 - - - - - - - - - - $480
8,270
kWh
$200
23
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$108,795
Cost:
$34,450
$9,000 153,370 $6,760 785 $(-1,210) (-165) $80,310 123,500 $6,550 - $1,837 - $5,548 - $9,000
153,370
kWh
$6,760
785
kW-months/year
$(-1,210)
(-165)
MMBtu
$80,310
123,500
gal
$6,550
-
$
$1,837
-
$
$5,548
-
$
TOTAL IMPLEMENTED Savings:
$97,895
Cost:
$28,900
$5,270 90,270 $6,140 713 $(-1,210) (-165) $80,310 123,500 - - $1,837 - $5,548 - $5,270
90,270
kWh
$6,140
713
kW-months/year
$(-1,210)
(-165)
MMBtu
$80,310
123,500
gal
-
-
$
$1,837
-
$
$5,548
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost