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IAC Assessment: AM0756
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IAC Assessment: AM0756
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Structural steel fabrication
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 100,000
Annual Production 20,156 Tons
Production Hrs. Annual 6,864
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,624 1,876,064 kWh $0.04
Electricity Demand $39,986 4,886 kW-months/year $8.18
Electricity Fees $13,713 - $ -
TOTAL ENERGY COSTS $132,323
RECOMMENDED SAVINGS* $109,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,285
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,920
Cost:
$17,500
- - $7,920 985 - - - - -
-
kWh
$7,920
985
kW-months/year
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$46,750
Cost:
$5,000
- - - - $9,350 - $37,400 - -
-
kWh
-
-
kW-months/year
$9,350
-
$
$37,400
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,900
Cost:
$117,500
$25,700 612,000 $12,200 1,520 - - - - $25,700
612,000
kWh
$12,200
1,520
kW-months/year
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,285
Cost:
$300
$3,280 78,170 $1,005 125 - - - - $3,280
78,170
kWh
$1,005
125
kW-months/year
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,630
Cost:
$300
$4,730 112,700 $1,900 236 - - - - $4,730
112,700
kWh
$1,900
236
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,410
Cost:
$12,110
$3,860 92,000 $1,550 193 - - - - $3,860
92,000
kWh
$1,550
193
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$245
Cost:
$8
$135 3,200 $110 14 - - - - $135
3,200
kWh
$110
14
kW-months/year
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$280
Cost:
$300
$150 3,500 $130 16 - - - - $150
3,500
kWh
$130
16
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$109,420
Cost:
$153,018
$37,855 901,570 $24,815 3,089 $9,350 - $37,400 - $37,855
901,570
kWh
$24,815
3,089
kW-months/year
$9,350
-
$
$37,400
-
$
TOTAL IMPLEMENTED Savings:
$4,285
Cost:
$300
$3,280 78,170 $1,005 125 - - - - $3,280
78,170
kWh
$1,005
125
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost