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IAC Assessment: AM0758
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IAC Assessment: AM0758
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Nameplates & labels
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 30,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 2,150
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,680 570,000 kWh $0.05
Electricity Demand $22,335 2,608 kW-months/year $8.56
Electricity Fees $1,519 - $ -
Natural Gas $11,133 1,503 MMBtu $7.41
TOTAL ENERGY COSTS $62,667
RECOMMENDED SAVINGS* $8,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,680
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,830
Cost:
$3,615
- - $2,830 331 - - - - - - -
-
kWh
$2,830
331
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,090
Cost:
$5,860
$870 17,720 $830 97 $(-120) (-16) $510 - - - $870
17,720
kWh
$830
97
kW-months/year
$(-120)
(-16)
MMBtu
$510
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,605
Cost:
$1,500
- - - - - - - - $1,605 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,605
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$730
Cost:
-
$730 14,850 - - - - - - - - $730
14,850
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$435
Cost:
$250
$220 4,500 $215 25 - - - - - - $220
4,500
kWh
$215
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$485
Cost:
$320
$230 4,700 $255 30 - - - - - - $230
4,700
kWh
$255
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$155
Cost:
$50
$80 1,690 $75 9 - - - - - - $80
1,690
kWh
$75
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$8,330
Cost:
$11,595
$2,130 43,460 $4,205 492 $(-120) (-16) $510 - $1,605 - $2,130
43,460
kWh
$4,205
492
kW-months/year
$(-120)
(-16)
MMBtu
$510
-
$
$1,605
-
$
TOTAL IMPLEMENTED Savings:
$2,680
Cost:
$2,120
$530 10,890 $545 64 - - - - $1,605 - $530
10,890
kWh
$545
64
kW-months/year
-
-
MMBtu
-
-
$
$1,605
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes